Maintenance,Fabrication,Erection,Commissioning,Safety,Documentation.

AJAY B.MADARIYA

E-Mail: ************@*****.**

Contact: 093********

SENIOR MANAGEMENT PROFESSIONAL

Operations & Maintenance ~ Project Management ~ Spare Parts Management ~ Quality Assurance & Control

A versatile, high-energetic professional with the distinction of executing prestigious projects of large magnitude within strict time schedule

Seeking challenging assignments in Operations & Maintenance / Project Management / Quality Assurance & Control with an organization of repute

KEYSKILLS:Mechanicalmaintenance,Safety,FerroAlloys,Fabrication,Erection,Commisioning,Negotiations,Team leader, ISODocumentation,Jigging,Sinter,Belt conveyors,Crushers,Screens,Cost control,Energy saving.

PROFILE SUMMARY

Bachelor of Engineering with over 28 years of experience in:

Operations & Maintenance Project Management Spare Parts Management

Quality Assurance & Control Plant Operations Contract Management

Gained extensive experience carrying out in Mechanical &Utility Maintenance, Ferro Alloys,5S, Cost reduction and Breakdown Analysis

Expertise in coordinating, planning and implementing changes to technology, machinery & equipment, process methodology, direction of quality assurance and control systems & reporting procedures

Proven track record of leading the organization to increase revenues and profitability, streamline workflow and create a team environment to increase productivity

A keen strategist with expertise in managing operations, quality, maintenance & commissioning with key focus for growth of top &bottom line profitability by ensuring optimal utilization of resources of business in various areas

Possesses excellent interpersonal, analytical and negotiation skills with proven track record of utilizing process-oriented approach towards the accomplishment of cost, profit, service & organizational goals

ORGANIZATIONAL EXPERIENCE

Since Oct’12 Vandana Global Ltd., Raipur (Integrated Steel Plant) as Deputy General Manager – Mechanical

Role:

Managing the mech. maintenance of:

oTwo nos. of 9MVA Submerged Electric Arc open Top Ferro Alloys Furnaces

oOne no. of 18 MVA furnace

oPumps, Belt Conveyors, Screens, Cooling Towers

oCrushers, Jigging Machines, Sinter Plant, Pig Casting Machines

Handling the different sectional mechanical in-charge of Furnaces, RMHS, Utility

Responsible for spare parts planning and ensuring the timely follow up of the same

Accountable for heading plant various modification and project work

Spearheading contractual activities and negotiating for outsourcing with the parties for various purchase of services needed for plant maintenance activities

Overseeing estimation, contractor finalization, equipment selection/inspection & execution and commissioning of project

Responsible for obtaining approval &providing successful implementation of various major modification jobs in furnaces resulting unexpected benefits in all aspect

Highlights:

Played a vital role in providing 2% reduction in breakdowns / downtime through effective maintenance

Successfully handled 2% escalation in OEE through effective maintenance

Adeptly increased the machine uptime / decrease in downtime

Holds the distinction of resolving major technical issues furnaces & bag filters

Sep’03 – Sep’12 Sarda Energy &Minerals Ltd., Raipur(CG)(Integrated Steel Plant) as AGM(Mechanical)

Role:

Managed mechanical maintenance of:

oFive Nos. of 9mva Submerged Electric Arc Open Top Ferro Alloys Furnaces

oPumps, Belt Conveyors &Screens

oCooling Towers

Handled Five nos. of Bag Filter Units, Metal Recovery Plant and Jigging Unit (Four Nos.) Maintenance

Worked on SAP &ERP

Coordinated with all the operators and maintained a safe &professional environment in the plant premises

Responsible for assigning shifts to the staff and arranged replacements if the assigned staff is on leave

Responsible for monitoring the implementation of quality controls & conduct periodic tests and ensured the maintenance of equipment

Developed capital proposal and managed the execution of project

Obtained approval for capital expenditure from top management

Served as Head of Mechanical Maintenance of fly ash brick plant

Headed plant maintenance of all machineries and improved the availability of all critical machineries

Conducted troubleshooting, failure analysis, 5S, ISO 9001:2008 documentations & record maintenance and continuous improvement

Carried out commissioning of new machineries and calibration of control equipment

Projects Handled:

Single Deck Screen Vibrating Feeder,Crushers, Belt Conveyors &Jigging Machines

Erection & commissioning of Three nos. of 9mva submerged electric arc furnaces

Erection & commissioning of One no 18mva submerged electric arc furnace,

Highlights:

Played a vital role in providing 2% reduction in breakdowns / downtime through effective maintenance

Successfully handled 2% escalation in OEE through effective maintenance

Adeptly increased the machine uptime / decrease in downtime

Holds the distinction of resolving major technical issues of furnaces, bag filters& RMHS

PREVIOUS EXPERIENCE

Sep’89 – Aug’03 Universal Ferro & Allied Chemicals Ltd.

Growth Path:

Sep’92 – Aug’03 In-charge -Mech. Maintenance - (Plant -2) (100%E.O.U)(Tumsar-M.S)

Two Nos of 16.5 Mva (Russian) Submerged Electric Arc Semi Closed Ferro Alloys Furnaces,2.5 MVA (1 No Open Russian Furnace), Cooling Tower, E.O.T. Cranes, Screens, Belt Conveyors, Pumps, etc.

Sep’ 89 – Aug’03 Senior Plant Engineer – Mechanical - (Plant-1) (Tumsar-M.S)

Two Nos of 9 Mva Electric Arc Semi Closed Ferro Alloys Furnaces (ELKEM) and related equipment viz. Scale Car, Skip Hoist, Telephers, etc.

Jul’87- Sep’89 Wainganga S.S.K. Ltd.,Tumsar-M.S. asAsst. Engineer

Equipment Handled: 1500 KW Triveni Make Turbo Alternator &High Pressure Water Tube Boilers Having Capacity of 20 Tons/Hr Steam Generation

EDUCATION

Bachelor of Production Engineering from Nagpur University in 1987

Diploma in Business Managementfrom Nagpur University in 1992

Diploma in Computerized Data ProcessingfromBombay Board in 1997

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