Six Sigma Quality

Rajamahendra Reddy Vangala

Address: *** ****** ****** *****: 361-***-**** Arlington, TX-76013 E-mail: ****************@*****.***

OBJECTIVE

To work in an environment that offers a greater challenge and the opportunity to help the company advance efficiently and productively.

PROFESSIONAL SUMMARY

An Organized and independent graduate with ability to effectively coordinate tasks and accomplish projects with timeliness and creativity. The technical Expertise gained from my experiences and education include

Geometric Dimensioning & Tolerancing (GD&T)

Process Failure Mode and Effect Analysis(PFMEA)

Design for Six Sigma (DFSS)

Statistical process control (SPC) & Statistical Quality Control (SQC)

Production Part Approval Process (PPAP)

Advanced Product Quality Planning (APQP)

EDUCATION

Lamar University GPA: 3.42/4.00 Beaumont, TX, USA

Master of Science in Industrial Engineering December 2015

KL University GPA: 7/10 Vijayawada, AP, India

Bachelor of Technology in Mechanical Engineering May 2013

SKILLS & RELEVANT COURSEWORK

Programming Languages : C, SQL, Java

CAD & Simulation Tools : ANSYS, Auto CAD, Pro-E, Arena Simulation

Software Packages : MS- Word, MS-Excel, MS-Power Point, MS-Project.

Coursework: Quality Engineering, Lean Manufacturing System, Simulation of IE System with Arena, Operations Research, Statistical Analysis, Industrial Engineering & Management, Six Sigma.

WORK EXPERIENCE

Tachyon Technologies. Irving, TX, United States.

SAP Supply Chain Analyst Trainee April 2016 – Till date.

Trained to perform Material Management, Warehouse Management using SAP.

INFAC INDIA Private Ltd. Chennai, TN, INDIA. Quality Engineer. June 2013- June 2014.

Creating and issuing monthly supplier scorecard.

Determining quality levels of goods received and products manufactured.

Contacting vendors and obtaining quotes.

Issuing quality complaints and goods returns against suppliers.

Assisting internal audits and documenting.

Leading continuous improvement activities.

Involvement in problem solving and communication with suppliers on quality issues.

Organizing daily meetings to discuss quality issues.

LUCAS TVS. Chennai, TN, INDIA. Intern- Process Improvement Team August 2012- May 2013.

Conducting time study to find the bottlenecks and cut the cycle time in the production line.

Designing and developing machines to improve the productivity.

Mistake proofing the production lines by using techniques like poka-yoke.

Analyzing the monthly quality reports to find the lines that need improvement.

BHARAT ELECTRONICS LIMITED, A.P. Machalipatnam, AP, INDIA Industrial Training April 2012– July 2012

Trained in manufacturing process of Night Vision Devices and various operations involved in manufacturing casings

Basic level of CNC coding.

Machine maintenance

Academic Projects

I. Manual Cycle time reduction by Low Cost Automation Project at Lucas-TVS:

Conducted Time-study in multiple assembly lines to find the bottlenecks.

Performed 5 Why analysis to arrive at the root cause for quality issues.

Proposed new station to reduce the manual cycle time.

Drafted design for the work station.

Supervised the setup of workstation and developed Standard Operating procedure for it.

II. Book store Simulation with Arena.

Conducted Time-study to collect required data.

Simulated the book store with Rockwell Arena using the collected data.

Conducted value analysis of adding an extra employee.

Calculated the estimated raise in sales by adding an employee

III. Design of new work layout using Cellular manufacturing techniques.

Conducted time study of material movement and replicated existing layout in Auto-CAD.

Used Fuzzy Logic to suggest new layout with less material handling.

Calculated cost and time that could be saved by implementing the new layout.

IV. Ergonomic design of Wheel chair cum Stretcher.

Used anthropometric standard measurements to develop an ergonomic design and modeled it in Pro-E.

V. Design for Six Sigma.

Reduced the Purchase Order Cycle Time & Processing costs in a manufacturing firm using the Six Sigma

Analyzed the process map, performed pareto analysis to understand the problem. Potential causes for the delays are identified

Statistical Analysis (Correlation) is performed to check the relationship between purchase order cycle time and other variables

Redesigned the process flow and proposed a new process monitoring system. A control plan is established to insure that system will continue to perform.

VOLUNTEERING & LEADERSHIP ACTIVITIES:

Member of Charitable Trust VR1, conducted various workshops for it.

Chief coordinator for State and national level tech fests during Bachelor’s degree.

Conducted blood donation camps and involved in community services.

Stood third at event PROJECT EXPO in a national level Techno management festival.

PROFESSIONAL MEMBERSHIPS:

IIE (Institute of Industrial Engineers), SAE (Society of Automotive Engineers)

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