Saravanakumar.R Email: *********.*******@*****.***
Product Design Engineer Mobile: +91-960*******
PROFESSIONAL SUMMARY:
Mechanical Design Engineer with 5+ years of experience, combination of well-rounded developed skills in mechanical design and product management.
Specialized in designing automobile machinery, such as engines, generators and tools, as well as developing technical drawings and plans, building prototypes for testing purposes and making mechanical improvements in projects.
Designing of components using CATIA V5.
Designing of Tool as per Customer requirement.
Designing of Jigs and Fixtures.
Designing of Die and Punch.
Developing Production Drawings.
Improving quality of product by using CMM Machine.
Making accuracy design solution by using CMM Machine.
Finalizing the product design by compare with CMM Machine data.
Making production drawings using CATIA V5, SOLIDWORKS & Auto CAD.
Designing of packaging solution using CATIA V5, SOLIDWORKS.
Designing of packing product by using of CATIA V5, SOLIDWORKS & Auto Cad.
Analyzing the solution & Making the right fit packing solution.
Improving packaging quality.
CORE COMPETENCIES:
Knowledgeable in CAD application software
High level of accuracy – Attention to details.
Analytical skills – Complex problem solving.
Learning agility and decision making ability.
Excellent communication, managerial and interpersonal skills.
TECHNICAL EXPERIENCE:
CATIA V5
Solid Modeling.
Assembly and detailing.
Generative Shape Design.
Sheet Metal Design
Auto CAD
2D Drafting.
3D Modeling
Autodesk Inventor
Solid Modeling.
Assembly and detailing.
Solid Works
Solid Modeling.
Assembly and detailing.
Surface Design.
Sheet Metal Design.
Pro E
Solid Modeling.
Assembly and detailing.
Surface Design.
ANSYS
Stress & Stain Analysis.
CMM MACHINE
Part inspection & Scanning
UNGRAPHICS (NX9)
Solid Modeling.
Assembly and detailing.
Surface Design.
Sheet Metal Design.
PROFESSIONAL EXPERIENCE:
APA ENGINEERING PVT LTD Chennai, India Feb’ 16 – Present Date
Project
Reverse Engineering Project – Quick Coupler Valve
Role
Senior Design Engineer.
Customer
Storm Manufacturing Group, Torrance, CA
Project Details
Reverse engineering/ remodel of the quick coupler valve parts, make drawings & deliver to Storm with 3 levels quality checks.
Tools
SOLIDWORKS 2014.
Responsibilities
Set up meeting with customer understand the parts and customers requirement.
Reverse engineering/remodel the components by using of CMM Machine, Scanning data with the SOLIDWORKS 2014 software, and make drawings.
Make 3 levels quality check and deliver the models and drawings to customers.
APA ENGINEERING PVT LTD Chennai, India Feb’ 16 – Present Date
Project
Reverse Engineering Project – Engine Gaskets & Oil Filters
Role
Senior Design Engineer.
Customer
FEDERAL MOGUL, MICHIGAN, USA
Project Details
Reverse engineering/remodel of the engine gaskets & oil filter parts, make drawings & deliver to federal mogul with 3 levels quality checks.
Tools
UNIGRAPHICS NX9
Responsibilities
Set up meeting with customer understand the parts and customers requirement.
Reverse engineering/remodel the components by using of CMM Machine, Scanning data with the UNIGRAPHICS NX9 software, and make drawings.
Make 3 levels quality check and deliver the models and drawings to customers.
APA ENGINEERING PVT LTD Chennai, India Feb’ 16 – Present Date
Project
Conversion Projects – ( 2D to 3D conversion)
Role
Senior Design Engineer.
Customer
Storm Manufacturing Group, Torrance, CA
Project Details
Convert the 2D drawings to parametric models, make drawings & deliver to Storm with 3 levels quality checks.
Tools
SOLIDWORKS 2014.
Responsibilities
Set up meeting with customer understand the inputs and customers requirement.
Make parametric model by using 2D drawing with the SOLIDWORKS 2014 software, and make drawings.
Make 3 levels quality check and deliver the models and drawings to customers.
APA ENGINEERING PVT LTD Chennai, India Feb’ 16 – Present Date
Project
Conversion Projects – ( 2D to 3D conversion)
Role
Senior Design Engineer.
Customer
GITS MANUFATURING, URBANDALE, LOWA, USA
Project Details
Convert the 2D drawings to parametric models, make drawings & deliver to Storm with 3 levels quality checks.
Tools
SOLIDWORKS 2014.
Responsibilities
Set up meeting with customer understand the inputs and customers requirement.
Make parametric model by using 2D drawing with the SOLIDWORKS 2014 software, and make drawings.
Make 3 levels quality check and deliver the models and drawings to customers.
APA ENGINEERING PVT LTD Chennai, India Feb’ 16 – Present Date
Project
Sheet Metal Enclosure – ( 2D to 3D conversion)
Role
Senior Design Engineer.
Customer
DYNAPOWER CORPORATION & RAPID POWER CORPORATION, USA
Project Details
Convert the 2D drawings to parametric Solidworks models, make drawings & deliver to Storm with 3 levels quality checks.
Tools
SOLIDWORKS 2014
Responsibilities
Set up meeting with customer understand the inputs and customers requirement.
Make parametric model by using 2D drawing with the SOLIDWORKS 2014 software, and make drawings.
Make 3 levels quality check and deliver the models and drawings to customers
FLEXOL Packaging (INDIA) Ltd JV of TVSLSL Chennai, India Jan’ 13 – Feb’16
Project
Contract Packaging
Role
Assistant Manager-Design
Customers
ASHOK LEYLAND – Hosur
DANFOSS – Chennai
DAIMLER – Oragadam,
TAFE – Chennai
ALSTOM-Chennai
L&T – Chennai
Project Details
Modeling the right fit packaging design solution for Automobile parts using CATIA V5,
SOLIDWORKS & AutoCAD.
Tools
CATIA V5, SOLIDWORKS & AutoCAD
Responsibilities
Taking care of product design, making production drawing, taking care of production & conducting testing on customer site.
Modeling the packaging solution design for Automobile, medical & power generation parts using CATIA V5, SOLIDWORKS 2010 & AutoCAD.
FLEXOL Packaging (INDIA) Ltd JV of TVSLSL Chennai, India Jan’ 13 – Feb’16
Project
Container Pooling Solution.
Role
Assistant Manager-Design
Customers
ASHOK LEYLAND – Hosur
DANFOSS – Chennai
DAIMLER – Oragadam,
TAFE – Chennai
BREAKS INDIA- Chennai
FORD- Oragadam
NISSAN – Chennai
Tools
CATIA V5, SOLIDWORKS & AutoCAD
Project Details
Modeling the right fit packaging design solution for Automobile parts using CATIA V5,
SOLIDWORKS & AutoCAD
Responsibilities
Taking care of product design, making production drawing, taking care of production & conducting testing on customer site.
Modeling the packaging solution design for Automobile, medical & power generation parts using CATIA V5, SOLIDWORKS 2010 & AutoCAD
DVIJA TECHNOLOGIES Chennai, India July’11 – Dec’12
Project
Automobile Truck Body
Role
Design engineer.
Customers
REDLANDCE ASHYLN MOTORS - Trissur
Tools
CATIA V5, CMM Machine & AutoCAD
Project Details
Modeling the Automobile Truck body by using the 2D Drawing & making 3D model as per the 2D drawing.
Responsibilities
Model the truck body by using of customer issued 2D drawing in CATIA V5.
Check the model by using CMM machine by the reference of customer drawing.
Deliver the final model to customer.
DVIJA TECHNOLOGIES Chennai, India July’11 – Dec’12
Project
Tool for Deflector (Aircraft Component – Sheet Metal).
Role
Design engineer.
Customers
TITANIUM TANDALUM PRODUCTS - Chennai.
Tools
SOLIDWORKS 2010, CMM Machine & AutoCAD
Project Details
Modeling the Tool for Deflector (Aircraft Component) from the 3D component
Responsibilities
Model the tool for the deflector (Aircraft Component) by the physical customer sample.
Arrive the tool design for the customer part and send to the customer for approval.
After getting approval from customer, a testing were done on the designed tool and deliver to the customer.
DVIJA TECHNOLOGIES Chennai, India July’11 – Dec’12
Project
Cast Iron Engine Valve Head Modeling.
Role
Design engineer.
Customers
CADES ENGINEERING INNOVATIONS - Bangalore
Tools
CATIA V5, CMM Machine & AutoCAD
Project Details
Reverse Engineer the Engine Valve Head by Using CMM Scanner Machine with the reference of customer physical part.
Responsibilities
Reverse engineer the engine valve head by using CMM scanned data with the help of CATA V5.
Check the model by using CMM machine by the reference of customer drawing.
Deliver the final model to customer.
DVIJA TECHNOLOGIES Chennai, India July’11 – Dec’12
Project
Design & Development of FORD A – Pillar Grab Handle Insert. (Sheet Metal)
Role
Design engineer.
Customers
FORD PVT LTD, Chennai
Tools
SOLIDWORKS 2010, CMM Machine & AutoCAD
Project Details
Carried out in five stages of Press Tools. Modeling the Tool for Pillar grab handle from the 3D component by using SOLID WORKS 2010. Making the tool as per the 2D drawing of tool, after making tool testing by assembled tool .After successful of testing hand over the tool to customer.
Responsibilities
Model the tool for the Pillar Grab Handle by the physical customer sample.
Arrive the tool design for the customer part and send to the customer for approval.
After getting approval from customer, a testing were done on the designed tool and deliver to the customer.
DVIJA TECHNOLOGIES Chennai, India July’11 – Dec’12
Project
Design & Development of Diffuser (AC Duct - Sheet Metal).
Role
Design engineer.
Customers
KHALID MANUFACTURING PVT LTD.
Tools
SOLIDWORKS 2010, CMM Machine & AutoCAD
Project Details
Modeling the Tool for the Diffuser (AC Duct-Sheet Metal) from the 3D component
Responsibilities
Model the tool for the Diffuser (AC Duct – Sheet Metal) by the physical customer sample.
Arrive the tool design for the customer part and send to the customer for approval.
After getting approval from customer, a testing were done on the designed tool and deliver to the customer.
DVIJA TECHNOLOGIES Chennai, India July’11 – Dec’12
Project
Feather Lite Frames
Role
Design engineer.
Customers
Feather Lite.
Tools
SOLIDWORKS 2010, CMM Machine & AutoCAD
Project Details
Modeling the Tool for Frames (Sheet Metal) from the 3D component
Responsibilities
Model the tool for frames (Sheet Metal) by the physical customer sample.
Arrive the tool design for the customer part and send to the customer for approval.
After getting approval from customer, a testing were done on the designed tool and deliver to the customer.
DVIJA TECHNOLOGIES Chennai, India July’11 – Dec’12
Project
Mounting Brackets ( Sheet Metal)
Role
Design engineer.
Customers
ROYAL ENFIELD.
Tools
SOLIDWORKS 2010, CMM Machine & AutoCAD
Project Details
Modeling the Tool for Mounting Brackets (Sheet Metal) from the 3D component
Responsibilities
Model the tool for Mounting Brackets (Sheet Metal) by the physical customer sample.
Arrive the tool design for the customer part and send to the customer for approval.
After getting approval from customer, a testing were done on the designed tool and deliver to the customer.
ACADEMIC PROFILE:
B.E., Mechanical Engineering passed in first class [77.85%] from Anna University, May’11.
Higher secondary passed in first class [77.85%] from S.R. Government Higher secondary school, Thiruthangal, Mar’07
SSLC passed in First class [78.2%] from S.R. Government higher secondary school, Thiruthangal, Mar’05.
IN PLANT TRAINING EXPERIENCE:
Tanaja Aero Space and Aviation Ltd, Hosur. Got trained in making production of aircraft products, checking quality of the parts, assemble of aircraft parts and after testing the aircrafts.
ACHIEVEMENTS / RESPONSIBILITIES UNDERTAKEN:
I got a promotion as a Assistant Manager in Design & 10 peoples work under my guidance.
I have achieved a right fit packing for 15 ton power generation rotor & send to customer successfully.
Got ALSTOM project by giving the right solution for their components.