Manager Engineering
Resume:
CURRICULUM VITAE
RAJKUMAR H. YADAV
Permanent Contact:
B-32, Pusti-vatika duplex,
B/H Sun City and Shivam Duplex.
Near Vadsar Railway Crossing
Manjalpur, Vadodara,
Gujarat, India-382443.
Email: ***************@*****.***
Career Objective:
To Lead and Work in a Team for managing challenging project(s) in an organization of repute which puts all my abilities to best possible use and allows me to learn and grow with organization.
Professional Summary
17+ Years of experience in the field of manufacturing industry which emphasis on Press tools, Jigs & Fixture, Moulds, CNC machine shop, Conventional machine shop and Vender development for tooling
Managing the Tool Room,Production and Maintenance department and with an overall team of 350+ employees.
Plan, manage and transform customer & organizational objectives into business, organizational and technology strategies and deliveries.
Coach and counsel team for conceptualizing, designing, constructing, trialing and implementing actionable business and technical solutions.
Excellent planning, analytical, communication and interpersonal skills.
Provide project management expertise to ensure the project milestones are set with achievable deadline.
Strong process management and organizing skills.
Professional Experience
Febuary,2014-till date Manager-Production & Maintenace (spindle & shafts manufacturing ) with M/s Saurer textile solutions pvt.Ltd.),Halol,Gujarat
At Vadodara unit,Saurer has more than 65 CNC Turning Center,EFD induction Machines,more than 40 CNC SPM,Cincinnati 5axies centerless Grinding Machines,Honing machines,Galbadini cnc straightening machines(total more than 100+cnc Machines) Main customer in india is Kirlosker-Toyota(KTTM),LMW.
Saurer. is technically handle by Germony team and Managemt handling by Swizerland team
Job duties
Lead the Green field precision manufacturing set up, process and plant engineering.
Plan, organize and direct the manufacturing and maintenance operations which ensure the most effective return on assets.
Developing customer base Production schedules and sustain Produce goods
Lean manufacturing and engineering
Process and System development at Machine shop, Press shop, Assembly, Finish Goods area.
Budget of Production dept. preparation and control, Manage and guide PPC(Production Planning and control) activities
Capex planning, Material planning and decision making (Local/Import).
Parts costing and value analysis
Guide to supply chain for Vendor development, tooling related,costing and scheduling for localization of sheet metal components
Productivity enhancements, Labour reduction through machining process improvements, automisation of Loading and unloading system of machines, re-layout of Machinery.
Producing Quality components and maintain all QA parameters.
Development of special toolings, SPMs capacity enhancement by improving process. Avoiding non value added operations from high end machines.
Improving Productivities by using different Kaizen activities
Working on Manufacturing plant relocation along with lay-out preparation.
Supports and Guide new team members in case of need and provide related training for new machines and different processes.
Participated in interview processes as technical panel.
October, 2012 - January,2014 Manager-ToolRoom (dies&fixture) with M/s Munjal Auto Industry Limited,waghodia,Vadodara, Gujarat, In
It is a ISO/TS 16949:2009, ISO 14001:2004, BS OHSAS 180001:2007 certified company.
Leading manufacturer of Automobile Industry Parts like Muffler,wheels,fuel tanks and auto parts for Hero groups,GM group and TATA Motors.,Piaggo etc
Area of work:
Working on projects like Cost Saving, LCA and MTBF &MTTR
Working with OHSAS,TS, ACMA-advance cluster,Advance 5S systems
Developing standards like KAIZEN-Five S, SMED etc for lean tools to improve productivity.
Certified Internal Auditor for ISO/TS and external Auditee
Responsible for maintaining like,
oWork Order for Tool Room
oTooling schedule
oMachine loading plan
oTooling Validation Calender
oTool history card
oTool repair/rectification note
oMonitoring of parishable tooling
oMaster component list
oCheck sheet for press tools for preventive maintenance
oSpare parts list Min/Max Inventary level
Raw material planning as per tool design.
Tool elements and various Parts Planning for both convention and CNC machine tools like Lathe, Milling m/c, Surface/Cylindrical Grinding, CNC Lathe & Milling, Wire cutting m/c.
Resource planning and management for all maintenance activities.
Make concept drawing of Products and Progressive tools by using software like autocad,solidedge,and unigraphics NX.
Process and system development for optimum quality and quantity by studying latest updates.
Liaising with Procurement and Store dept for Planning and procurement of material
Assisting Design dept both in design and machining and cost matter.
To develop new vendors for CNC(turning, VMC and wire cutting.EDM etc) machining for off loading some works.
To plane every operations of tooling with Value engineering and minimize cost of manufacturing of toolings.
March,1999 – October,2012 (13+ years) Manager-Tool Room & Machine shop (CNC & Conventional) with M/s BANCO PRODUCTS (INDIA) LTD, Vadodara, Gujarat, India.
ISO/TS 16949:2002 certified company and Leading manufacturer of Automobile Industry Parts like gaskets,Radiator,heat exachanger and Packings for GM motors, Mistubishi Motors, Tata Motors, Mahindra & Mahindra, Maruti,TVS,Honda,Kirlosker,cutter pillar,Bajaj
Area of work:
Responsible for developing, heading and managing new Tool room department indepedantly
Worked with different departments -Conv.Machine dept,CNC Machine dept, and Die assembly dept
Setup new CNC machines like, Milling, turning centr, Wire cut, EDM etc with tooling
Raw material planning as per tool design.
Tool elements and various Parts Planning for both convention and CNC machine tools like Lathe, Milling m/c, Surface/Cylindrical Grinding, CNC Lathe & Milling, Wire cutting m/c.
Developing standards like KAIZEN-Five S, SMED etc for lean tools to improve productivity.
To plan and provide resources for carrying out all maintenance activities.
Prepare concept drawing of Products and Progressive tools by using software like autocad,solidedge,and unigraphics NX.
Process and system development for optimum quality and quantity by studying latest updates.
Liaising with Procurement and Store dept for Planning and procurement of material
Assisting Design dept both in design and machining and cost matter.
To develop new vendors for CNC(turning, VMC and wire cutting.EDM etc) machining for off loading some works.
To plane every operations of tooling with Value engineering and minimize cost of manufacturing of toolings.
December,1997 – February,1999 Assembley Engineer with M/s GUJARAT TOOL ROOM LIMITED Ahmedabad, Gujarat, India.
Leading manufacturer of all kinds of moulds for Plastic Moulding Machines.
Area of work:
Assembling of all types of moulds.and press tools
Liasing with Design and Maching dept for smooth operations
Inventory control of brought out ready items like guide bushes, ejector pins, studs
Developing new vendors for brought out items
Liasing with testing dept and costomers for schedule trial of moulds internally and or externally .
Skills and strengths:
Ability to develop Tool Room, CNC Machine Shop, Assembly Sections of toolings Single handed.
Ability to design and develop mould,die,press tool and jig fixtures
15+ Years of shop floor experience on various machine tools and materials.
Dedicated to high standards of Workmanship.
Reasoned effective problem solver. View all angles of potential problems.
Personable and friendly approach, relate easily to a variety of people from all backgrounds.
Provide training to new operator /programmer for CNC Machining
Inspecting and trialing CNC machines of different vendors for finalizing the machines for purchase.
Expertise in UG, and SOLID EDGE Soft wares.
Computer skills –AutoCAD 2D-3D, ZWCAD, C, C++
Educational Qualifications:
Qualification
Year of Passing
University/Institution
Result
B.Tech(Mechanical Engineering)
Jan-2016
KSO University
65%
Post Diploma in Engineering(Distance)
Dec-2009
Institution of Engineers,
Kolkata
60%
Diploma in Plastic Engineering DPE
(Regular)
Dec – 1997
Government Polytechnic
(Gujarat Technical Education Board)
70%
Distinction
Distance Mode-Diploma in Mechanical Engineering DME
May – 2003
Government Polytechnic
(Gujarat Technical Education Board)
70%
Distinction
Secondary Education
March-1993
G.S.E.B., Gujarat Board
84%
Distinction
ADDITIONAL SHORT TERM COURSES
Certified course in UNIGRAPHICS CAD/CAM
Certified course in AUTO-CAD 2D-3D,
Ceritfied course in Pro-e CAD/CAM is continous.
Certified course in Lean tools like KAIZEN,5 S,CELL,SMED,VSM etc.
CNC Lathe & milling programming/operating training
Short term training for Cutting tools selection for cnc in SECO, TaeguTec,
Short term Training for CNC Machine in Hass, Jyoti etc.
In plant Trainings during DPE:
1] From June 1996 to December 1996
Company
Shree Rama Multitech Ltd, kalol, Gujarat, is the India’s second largest manufacture of squeezable laminated plastic tubes & multilayer blown films and multicolor stickers.
Work Field
Training of
1) 5 Layer extrusion plant.
2) Microprocessor based closed loop injection molding machine.
3) Laminated tube making machines.
2] From June 1997 to December 1997
Company
Gujarat Tool room Limited, Ahmedabad, leading manufacturer of all kinds of Moulds and dies for Plastic Moulding Machines.
Work Field
Training of
1) Assembling of Injection molds & Extrusion Dies.
2) Designing of above molds & dies.
Personal Details:
Full Name : Rajkumar H. Yadav
Marital Status : Married
Sex : Male
Date of Birth : 1st September, 1975.
Languages Known : English, Japanes (basic),Hindi, and Gujarati
My Strength : My Confidence & Experience, & self starter
Extracurricular Activity : State ‘ TAE KWON DO’ Korean karate
Champion, Black Belt 2 Dan- WTF Kukkiwon, National refree
Expe. salary : Negotiable
RAJKUMAR YADAV
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