OMPRAKASH PRADHAN

Mobile: +91-966*******/ 738-***-**** ~ E-Mail: acw5hc@r.postjobfree.com

Seeking challenging assignments in Production, Quality & Maintenance with an

organization of repute, preferably in Automobile Industry

Location Preference: Pune

SYNOPSIS

Result oriented professional with 5.5 years of experience in Product Development & Engineering, Quality Management, Process Improvement and Manpower Deployment.

I am working as an Assistant Production Engineer with SUBROS Ltd., Chakan, Pune.

Skilled in leading product / manufacturing process development ensuring compliance with quality standards.

Hands-on experience in Final Assembly Line & Assembly Line of Tube&Hose Liquid & HVAC Line.

Proficient in planning and implementing preventive maintenance schedules of machineries and instruments to increase machine utilization.

Possess good knowledge of KANBAN, KAIZEN, JIT, TIE & Quality Circles.

Effective communicator, keen planner with strong analytical & troubleshooting skills and demonstrated abilities in managing operations/resources.

PROFESSIONAL DIGEST

Production Assistant Engineer Subros Ltd., Chakan, Pune

ISO-TS-9001-2001, EHS-14001 & OHSAS-18001certified company, engaged in automobile air conditioning systems and manufacturing it for TATA Motors, Mahindra & Mahindra and Mahindra Navistar.

Accountabilities:

Organizing and coordinating the entire product development process including requirement analysis, finalizing parts specifications, designing, verification & validation, etc.

Planning day-to-day strategies, production schedules, budgeting, resource allocation and machine loading.

Providing technical inputs to catalyze process development to achieve yield improvement across all processes.

Focusing on the optimization of process parameters; initiating process improvements for achieving bottom line objectives & productivity targets.

Establishing quality standards, implementing stringent quality control systems to enhance process quality; carrying out the quality circle for the bulging crack & for manual brazing problems.

Appraising systems / processes short comings if any and undertaking result-oriented measures to alleviate them.

Conducting rejection analysis & providing structured feedback to concern department.

Regularly monitoring process and equipment conditions to identify and isolate bottlenecks.

Highlights:

Responsible for handling a team of 30 associates in a shift and QACM of new projects.

Achieved production targets in Tube Liquid & Hose line of air conditioning system; handling whole AC kit for FML (Tube liquid, Hose & Condenser for commercial vehicles – Bus & Tractor).

Involved in motivating workforce and imparting continuous job training for accomplishing greater operational effectiveness / efficiency.

Conducting safety Demos & Risk forecasting Activity for safe working environment.

Implemented the PDCA activity (Monozukuri) on tube liquid & hose line.

Completed productivity improvement project for the manual brazing operation by converting the tubes from manual brazing into auto brazing.

Increased the productivity at wet leak test m/c by increasing the no. of pcs per stroke and revised the process flow for the tubes to minimize the lead time.

Reduced manpower by implementing layout change at the bulging machines.

Production Engineer Lumax Auto Technologies Ltd., Chakan, Pune

This company also a TS certified company(ISO-TS-14969). This company is an automobile electrical company. This company main customer is BAJAJ.

Accountabilities:

I am working as a Production Engineer with lumax Auto Technologies Ltd, from last 11 months. Chakan, Pune.

This company is an electrical company and it’s product are two wheeler head lamp assembly, blinker assembly, fender assembly, reflex reflector, warning triangle, Engine cabin lamp etc.

104nos manpower working in a shift.

Lumax is a TPM base company and also working for JIPM.

TECHNICAL KNOWLEDGE PURVIEW

Adept in preparing shop floor production plan by KANBAN System & setting KANBAN for various models for months according to departmental plan.

Successfully completed PFMEA training; part of F.M. Zero Activity & PCA (Profit Creating Activity) for fuel pump section.

Possess knowledge of KANBAN, KAIZEN, JIT, TIE & Quality Circle, N.R.N, Safety Mirror, K.Y.T., Safety Demo, Go-Go Activity and ABC Activity.

Skilled in MSA, SPC/SQC, EHS, OHSAS, APQP and PPAP.

ACADEMIA

B-tech mechanical engineering 2015.

Satya sai Engineering college, Balesore, Odisha.

Diploma in Mechanical Engineering 2011.

shusree Institute of Technical Education, Odisha.

Higher Secondary Education+2 in science 2008.

P S H S School, Danra, Odisha

High School 2005

P H S Dhobali pathar, Odisha

IT Skills

SAP, Windows, MS Office and Internet Applications

PERSONAL DOSSIER

Date of Birth : 08 may 1990

Present Address : c/o- Malhari Damaji Throat Shiuneri Society Plot No-10, Opposite Indranicollege Talegaon, Dist: Pune, State:- Maharashtra, Pin:410507

Permanent Address : At: Asannali, Po: Basalai, Dist: Deogarh, State: Odisha Pin:768108 Contact no : +919*********

Languages Known : English, Hindi, Odia

Sex : Male

Marital Status : Unmarried

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