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Chemical Engineering Quality

Location:
Mumbai, Maharashtra, India
Posted:
October 19, 2016

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DALJEET SINGH

Mobile no.: ***********, *****-****5 ~ E-mail: acw432@r.postjobfree.com

Seeking challenging assignments in Production Management, R&D and Quality Assurance with a growth oriented organization.

Location Preference: Punjab/Haryana/Himachal Industry: FMCG/Oil & Gas/Fertilizer

PROFILE SUMMARY

B.Tech. (Chemical Engineering) from Shaheed Bhagat Singh College of Engineering & Technology with nearly 5 years of experience in production management, manpower management, quality inspection, etc.

Currently associated with Hindustan Unilever Ltd., Maharashtra; involved in managing production staffs, assigning daily job duties to workers, recommending changes in workflow, safety & environment, etc.

Adept in understanding the product’s production technology by maintaining standard operating procedures and methods.

Deft in inspecting the quality of the products manufactured along with managing the manpower.

An innovative and dynamic individual; ability to handle pressure adhering to strict deadlines.

AREAS OF EXPOSURE

ORGANIZATIONAL SCAN

Since Jan’ 16 till now: Hindustan Unilever Ltd., Baddi (Himachal Pradesh) as Production Executive

Responsibilities:

Managing and motivating production staffs to deliver exceptional work.

Attending team meetings to discuss about production status and ongoing problems.

Working with production teams to ensure cost-effective, high quality and timely delivery of products.

Establishing and enforcing company policies and safety procedures for staffs.

Recommending process improvements to enhance production quality and capacity.

Working with Managers to analyze job orders and develop production tasks and schedule.

Planning and assigning daily job duties to workers and recommending changes in workflow, operations and equipment to maximize production efficiency.

Providing job training to workers to meet production goals.

Investigating problems & analyzing root causes and accordingly defining resolutions.

Ensuring that final product meets quality standards and customer specifications.

Involved in safety audits & compliance of gaps on a monthly, quarterly and annual basis.

Responsible for safety of team members and monitoring the level of impact on environment.

Highlights:

Major Projects:

Replacing plate type Filter press by GAF filters to reduce the cost and man efforts

Pears bar overconsumption reduction <0.5% to reduce the cost.

Working as a WCM AM pillar team member on different project related to quality and productivity.

Working on quality projects to achieve 50% reduction in FM ingress complaints in manufacturing of Cast Bars.

Since Oct’ 12 till now: Hindustan Unilever Ltd., Khamgaon (Maharashtra) as Production Executive

Responsibilities:

Managing and motivating production staffs to deliver exceptional work.

Attending team meetings to discuss about production status and ongoing problems.

Working with production teams to ensure cost-effective, high quality and timely delivery of products.

Establishing and enforcing company policies and safety procedures for staffs.

Recommending process improvements to enhance production quality and capacity.

Working with Managers to analyze job orders and develop production tasks and schedule.

Planning and assigning daily job duties to workers and recommending changes in workflow, operations and equipment to maximize production efficiency.

Providing job training to workers to meet production goals.

Investigating problems & analyzing root causes and accordingly defining resolutions.

Ensuring that final product meets quality standards and customer specifications.

Involved in safety audits & compliance of gaps on a monthly, quarterly and annual basis.

Responsible for safety of team members and monitoring the level of impact on environment.

Highlights:

Major Projects:

Working on RM / PM technology efficiency control to minimize the cost.

Working on the projects to improve the OEE of the plant by minimizing process losses.

Working as a WCM FI pillar team member on different project related to quality and productivity.

Handled the Pears expansion and automation projects phase-II, to increase the capacity of plant from 11,000TPA to 20,000 TPA & delivered a key role during designing part, making process control philosophy, operator’s skill gaps finding and training and vertical startup of the plant. Done PSSR, Risk Assessment during Pears expansion and helped in getting HazOp done.

Cost reduction of Pears by reducing weight giveaway by 0.5gm.

Aug’ 11 till Aug’ 12: Hindustan Unilever Ltd., Himachal Pradesh as Graduate Apprentice Trainee (Pears Plant)

Responsibilities:

Responsible for optimization of plant operation with a view to minimize energy consumption thereby reducing operating cost.

Maintained good housekeeping with work as a team spirits by implementing GMP guidelines.

Handled shop floor to reduce change over times, machine set up time, waste generated in the process, and energy consumption also involved in manpower management at Alliance India.

Involved in operating ETP plant and minimized the hazardous waste.

Improved skills of operators by training them on quality, safety, machines operation, etc.

Prepared report of daily activities and production status along with analyzing and acting upon losses.

Highlights:

Major Projects:

Batch Time Reduction (from 6 hrs. to 4 hrs).

Scrap reduction to 7% by standardizing the bar length.

Transportation cost reduction with the help of bar stacking.

Changeover flexibility (all S.C. and all cascade can run on all variants).

Calculating and eliminating all non-value added activities.

Heat Load Calculation.

March’ 11 till July’ 11: Satia Paper Industries Ltd., Mukatsar as Production Executive (Chemical Recovery Plant)

Responsibilities:

Responsible for shift operation to meet shift and daily production target.

Monitored & controlled the technical efficiency.

Managed the manpower during shift operation to get the maximum output without any IR issue.

Calculated the efficiency of evaporators.

Involved in optimizing the quality, flow pattern and quantity of the product.

TRAINING

Completed training at Hindustan Unilever Ltd., Maharashtra in:

Du-Pont Safety System covering SBOs, SAM and various communication packs.

TPM EDGE concept covering requirement for various pillars.

Analytical tools and techniques (WWA, WWBLA, ECRS) FMEA and SAP.

Risk Assessment WRT to Safety and Environment, LBRA, ERA, CTI and THA.

Frontline Leadership Training.

INDUSTRIAL TRAINING

During B.Tech. (Chemical Engineering)

Organization: N.F.L. Naya Nangal, Teh. Anandpur Sahib, Dist. Ropar

Duration: 6 months

Description: Completed training in calculating the efficiency of boiler with direct & indirect

methods and procedures.

Organization: Mount Shivalik Breweries, Bhankarpur, Mohali

Duration: 6 weeks

Description: Completed training in learning about the various unit operations.

IT SKILLS

Well versed with AutoCAD, SCADA, SAP, MS Office & Windows based operating system.

SCHOLASTIC

B.Tech. (Chemical Engineering) from Shaheed Bhagat Singh College of Engineering & Technology in 2010

12th from Govt. Senior Secondary School, Bathinda in 2006

10th from Govt. Senior Secondary School, Bathinda in 2004

PERSONAL DOSSIER

Date of Birth: 4th Oct’ 88

Address: P.O Chauke, Tehsil Rampura Phul, Distt. Bathinda, Punjab, Pin-148109

Languages Known: English, Hindi & Punjabi



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