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Plant Management

Location:
Riyadh, Riyadh Province, Saudi Arabia
Posted:
October 12, 2016

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MOHD IZHAR EFFENDI BIN MOHD YUSOP

Dipl. Engineering Resource Management, M.Sc. Engineering Organization PERSONAL DETAIL

Telephone: +966********* (Saudi Arabia)

+601******** (Malaysia)

Email: acw0ty@r.postjobfree.com

Current address: KEMYA (PBR Plant)

Al-Jubail Petrochemical Co.

P.O Box 10084, Al Jubail Industrial

City 31961

Saudi Arabia

Permanent address: No 54, Jalan Mawar 18,

Taman Mawar, 81700, Pasir Gudang

Johor, Malaysia

PROFILE

Have nearly 25 years of working experience in petrochemicals industry in Production Management, Quality Control and Assurance, Process Safety Engineering, Technical Troubleshooting, SHE & Risk Management, and Technical Training & Development. Currently Process Engineer at KEMYA (JV between SABIC and ExxonMobil) at PBR/SBR plant with focus on quality and product qualification. Experienced in plant QC/QA activities, ISO and GMP audit, quality root cause analysis, product trial run and qualifications. WORK EXPERIENCE

1. Organisation: KEMYA (SABIC/Exxon Mobil JV)

Position: Process Engineer

Dated Joined: Oct 2014 – present

Lead a group of technical staff and engineers in all commissioning and start up activities

Monitor product quality and perform root cause analysis and implement corrective measure

Develop SOP and supervise trial run to ensure product meet specification

Provide coordination between process and laboratory on sampling for product qualification

Review and develop SOP for safe plant commissioning and operation include hazard analysis in early project phase

Management of Change steering committee for plant improvement which was not included in design phase with responsibility to oversee all MOC capital budget, implementation and cost optimization

Ensure all construction and commissioning phase is according to company standard and licensor requirement

Focal point contact, accountable and responsible person for function test all rotating equipment to ensure readiness before pre-commissioning phase.

Lead meeting and communicate with Senior Manager and Licensor (GOODYEAR) on any process engineering improvement required prior to commissioning and start up

Execute direction on schedule, manpower, cost, MOC and technical arrangement for initial raw material unloading for plant start up

Ensure SABIC Safety procedures are followed prior any job start up day to day basis

Provide technical leadership in managing team motivation to achieve objectives 2. Organisation: SYNTHOMER, Pasir Gudang, Malaysia (previously Polymer Latex) Position: Senior Superintendent

Dated Joined: Dec 2008 – Oct 2014 (approx. 6 years)

Lead, supervise and manage a team of production technicians operating Carboxylate Nitrile Butadiene Elastomer plant safely, effectively and efficiently with product quality as priority 2

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Leads development and implementation of company Management System Standards programs focused on achieving functional ‘excellence in all business area to meet company business goals

Fosters and leads the implementation of the company's strategy and execution plan to achieve Operational Excellence through the establishment of management systems to develop and implement company standards and best practices

Establishes and administers management system for the development, issuance, approval and implementation of company standards, best practices and lessons learned

Facilitates and supports development and implementation efforts in the establishment of management system documents executed by various departmental organizations

Provides advisory support to the company’s major and plant project organizations in the establishment and implementation of project and quality management systems

Establishes, administers and ensures implementation of company Project Quality Management System Standards required to support achievement of safe and reliable plant operations

Performs reviews and audits to measure performances in relation to established standards and identify areas for improvement

Interfaces with other company resources and external technical resources

Develop capability and train new production team in safety and productivity

Maintain, issue and communicate daily report with other department on production quality issue

Trouble-shoot process disturbances and take the necessary corrective action

Ensure good housekeeping and proper waste disposal according to procedures and regulations

Support ISO implementation related systems by conducting briefing/training to the production staff

Manage all plant activity production / utilities / waste water / schedule Waste achievement target

Monitors quality performance and resolve quality issue

Interface with operation, quality control lab and product development team in trial execution

Ensure staff remain highly motivated, competent and adequately trained 3. Organisation: BASF Sdn Bhd, Malaysia

Position: Production Supervisor

Dated Joined: May 1992 – Dec 2008 (approx. 16 years)

Enforce the provisions of the Quality Management System Manual

Conduct internal surveillances/audit in order to verify compliance with the Quality Manual

Supervise/coordinate a team of Production Foremen and Operators to operate the plant safely

Ensure compliance to environmental, health and safety rules and safe working environment

Develop capability and provide training to new and existing production team in order to improve safely and productivity

Appraise performance of production team and identify any training required

To monitor the production process during shift and take control measures as necessary to ensure consistent product quality within our specification is achieved.

Trouble-shoot process disturbances and take necessary corrective actions

Liaise with maintenance and E & I personal for any repairs and maintenance activities in the plant

To minimize down time and maximize productivity.

To ensure good housekeeping and proper waste disposal according to procedures and regulation

Lead customer complaint analysis and production line troubleshooting

Internal auditor for HACCP audit program

EDUCATION

1. M.Sc. Engineering Organization

Asia E University (2012 – 2014)

2. Dipl. Engineering Resource Management

Universiti Teknologi Malaysia (2010 – 2012)

First Class CGPA 3.62

CERTIFICATION AND TRAINING

Certified Environmental Professional In Schedule waste Management (CePSWaM)

Permit to Work System, PTW

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Authorized Gas Tester, AGT

Confined Space Entry, CSE

Failure Mode Effect Analysis, FMEA (Train the Trainers)

Safe Handling of Chemicals, SHOC (Train the Trainers)

Alarm Management System

Workshop Domestic Inquiry Procedure.

TSTC – Fire Team Development / ‘’ICS Training ‘’ / Combined Breathing Apparatus.

Planning & Problem Solving.

York YK & Frick Chiller Training.

PROFESSIONAL DEVELOPMENT & ACHIEVEMENT

1. Key member for various HSE and Risk Management activities, such as Pre Start up Safety Review

(PSSR), Process Hazard Analysis (PHA), Hazard & Operability Study/Review (HAZOP), Hazard Identification (HAZID) and Job Safety Analysis (JSA) 2. Lead Troubleshooting activities by grouping up participants from various departments and utilizing ECFA & fish bone method and RCA (Root Cause Analysis) as tools 3. Specialist of successful new plant PSUSR (Pre-Start Up and Safety Review) 4. Hands-on experience with major type process liquid, gas and polymer process (continuous and batch operations) and have commissioned several process plant 5. Executed and commissioned add-on improvement project and participated in multiple safety review and Hazard analysis, successful trouble-shoot NBR / XSBR hygiene issue 6. Involved in commissioning team / start up new plant E.P.S ( Expandable Polystyrene Plant) at Polystyrene Sdn Bhd Rembau Negeri Sembilan in 1990 7. Involved in pre commissioning and commissioning / start up new E.P.S (Expendable Polystyrene Plant) at B.A.S.F (M) Pasir Gudang Plant in May 1992.

8. Rewarded by B.A.S.F for valuable suggestion in Production 9. Extensive experience in numerous plant start-ups from recruiting and training the team, pre- commissioning, commissioning, start-up of Carboxylated Nitrile Butadiene Rubber plant. Resource person in developing the SOP for plant start up / shut down and training modules 10. Involved directly with contractor (Foster Wheeler) during PolymerLatex plant construction and started in Jan 2009 (completed individual test pack in every and each area related to plant) 11. Involved in Commissioning / start up of Carboxylated Nitrile Butadiene Rubber plant in all section include utilities (refrigeration unit, chillier, waste water treatment, waste heat boiler & shell boiler) 12. Training at Germany at CHEMIEPARK Marl Germany (Jan to April 2009) 13. Training at Filago Italy ( production site, April to July 2009) 14. Fire Fighting Competition For Pasir Gudang Industries (10 Dec 2011) AVAILABILITY

Notice period : One (1) month notice

Expected Salary : (Negotiable)

Willing to Travel : Yes

Willing to Relocate : Yes

LANGUAGE

English – Written/Spoken

Malay/Indonesia – Written/Spoken

REFERENCE

Casey Dexter

Technology Engineer – Senior

Email: acw0ty@r.postjobfree.com

Phone KSA Office: +966 (0)13352

KSA Cell: +966 (0-50-294-****

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Dr Mohammad Azizol Abdul Wahab

Lead Scientist, SABIC Technology and Innovation (Polymers), Riyadh, KSA Email: acw0ty@r.postjobfree.com

Telephone: +966-*********

Scott Johnston

Budene 880 Process Specialist

Email: acw0ty@r.postjobfree.com

Phone: 409-***-****

Haisha, Mohd Salim

Process Engineer, SEP PBR Operations

Email: acw0ty@r.postjobfree.com

Phone KSA Office: +966 (13) 352 1220



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