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Plant Manager, Production Engineer

Thrissur, Kerala, 680001, India
October 12, 2016

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Senior level assignments in Plant Operations, Production & Maintenance / Quality

Management / Inventory Planning & Control with an organization of high repute.

Industry Preference: Manufacturing & Production


Operations, Production & Maintenance

Inventory, Planning & Control

Techno-Commercial Operations

Team Management, Manpower Planning

Procurement & Vendor Management

Logistics, Quality Management


•A focused professional with nearly 24 years of experience in Operations, Production & maintenance of plant

•Skilled at executing plans & schedules for maintenance operations and reducing downtime for enhancing operational efficiencies with focus on optimum utilization of manpower & materials

•Planned, directed, coordinated and assigned manpower to efficiently meet production requirements

•Pivotal in minimizing raw material(Rebar Steel) wastage by using special lengths that results in 8-10 % benefits of the company

•Proficient in managing maintenance operations and taking cost-saving initiatives to optimize efficiency of machines and enhance productivity

•Demonstrated expertise in handling activities involving resource planning, in-process inspection and coordination with internal & external departments

•Efficient organizer, motivator, team player and a decisive leader with the ability to motivate teams to excel and win.

•Experience in procurement of Electrical, Pneumatics, Ferrous and Non-Ferrous items, Bearing, Pumps, Motors, etc.

•Computer proficiency (Used Microsoft Excel to develop inventory Tracking spread sheets)


Plant Manager (17 yrs.) Feb 1998 to May 2015

M/s Al Jaber Protective Coatings LLC-Abu Dhabi, UAE.

Key Result Areas:

Responsible for handling various plant operations within company policies and procedures

Accountable for:

oProcessing operations for meeting the target production, dispatch and quality levels

oPredictive & preventive maintenance schedules for various equipment to increase machine uptime

Ensuring adherence to health & safety and environmental legal requirements of all the manufacturing functions

Maintaining product quality & budgets

Preparation of Business plan & production reports.

Managing daily output as per production plan and delivering quality products for continuous improvement

Monitoring production workload and allocating funds for yearly activities as per given budgets

Reducing material waste, rejects and rework and performing functions related to inventory planning & control

Working in coordination with stores, maintenance department and QC department for smooth processing of operations

Handling plant operations & implementing stringent systems to enhance quality of products and ensure compliance with statutory quality, environment and health & safety standards

Implementing maintenance schedules and carrying out periodic checks to ensure performance & maintaining requisite documents for the same

Maintain & update working procedures according to ISO 9001, ISO 14001, OHSAS 18001 system requirements.

Managing various requirements with respect to utilities, machines, manpower and overall operations for ensuring timely completion

Performing complete maintenance activities & programs ensuring completion of jobs according to quality standards

Identifying and developing potential vendors locally for the right sourcing, achieving cost effective purchases of raw materials.

Preparing breakdown & maintenance reports for management review on regular basis.


Distinction of handling key clients such as M/s Etihad Rail& M/s Nurol and ensured optimizing 10% resources by implementing effective measures by using special lengths of steel for their projects.

Develop continual improvement activities & implement the improvement in the shop floor and meet agreed company’s business objectives

Increases in production yield and output, worker productivity, and other performance measurements by 15%

Minimizing of Raw material (Rebar steel) wastage by using special lengths that results in 8-10 % benefits for the company

Create awareness of environmental & OH&S issues in the plant & by reducing LTI(lost time injury )20% that results in benefits for the company

Reductions in operating costs and overhead expenses by 10-12 %

Recognized for increasing in-plant capability by 9% through effective maintenance; was appreciated for the same


Purchase Engineer (2 yrs.) June 1995 to August 1997

M/s Vidyut Metallics Ltd.-Mumbai, India.

An International Razor Blades &shaving systems manufacturer, responsibilities as follows:-

Procurement of Electrical, Pneumatics, Ferrous and Non-Ferrous items, Bearing, Pumps, and Motors etc., including Floating inquires.

Developing new venders for procurement of Indigenous goods.

Inventory Planning & control

Technical discussion & negotiation with Vendors.

Follow up with vendors for timely delivery

Inspection of Equipment’s

Co-ordination with Stores, Maintenance & Q.C. Departments.

Production Engineer (5 yrs.) August 1990 to May 1995

M/s Dayal Malleables Pvt. Ltd.,-Ranchi, India.

Plan & Coordinate production schedule on daily basis

Monitor the production plan execution

Prepares daily, weekly & monthly production reports & submit to the Production Manager

Reports to Production Manager any disruption in the plant.


1993 Post Graduate Diploma in Production Management from Management Studies Promotion Institute, New Delhi

1990 Bachelor of Engineering in Industrial & Production Engineering from Gulbarga University, Karnataka, India


Proficiency in:

oMicrosoft Office (MS Word, Excel, Power point)

oArmour Software & AutoCAD

oWindows 2000, XP & 7

oInternet Applications


Date of Birth: 11th April 1965

Languages Known: English, Hindi, Malayalam,Punjabi and Urdu

Permanent Address: Valath House, P.O: Nattika-680566,

Thrissur, Kerala, India.

Marital Status: Married

Passport Validity: Valid up to Jan 2023

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