Plant Quality Control

SHABBIR .N SHAIKH

Mobile No.: +91-840*******

E-Mail: ***************@*****.***

Assignments in Water Chemistry, Operations & Maintenance of Chemical Plant an organisation of repute in preferably in Gujarat, Maharashtra & Overseas

PROFILE SUMMARY

Performance driven M.Sc. (Chemistry) qualified professional with nearly 6.5 years of experience in

~Operations & Maintenance ~Liaison & Coordination ~ Quality Control

~Reporting & Documentation (ISO) ~Troubleshooting ~Planning

~Water Treatment ~Capacity Enhancement

~Execution ~Plant Management

M.Sc. (Chemistry) with nearly 6.5 years of experience in Operations & Maintenance in chemical Plants

Currently working with Archean Chemical Industry Privet Ltd as Executive.

Proficient in managing day-to-day production & manufacturing operations & projects through effective utilization of man, machine, method & materials

Understanding of industry, technology trends with distinction of instituting quality control techniques to achieve product excellence at the lowest overall costs

Capable of implementing quality standards and structured processes / internal control plans for manufacturing operations in plants

Experience in working in the Nitration, bromine,Ro Plant.

Expert in carrying out operations of RO plant including activities like sea water supply system, profiling chemical cleaning of membrane, anti-scaling dosing system, etc.

CORE COMPETENCIES

Implementing production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules and process control; minimizing performance bottlenecks for high productivity with maximization of men, material, cost, machine, etc.

Driving and supporting the implementation of quality management systems for enhancing product & process quality, as well as for reducing costs

Establishing standards for methods & process across the department and ensuring adherence to the same

Ascertaining areas of improvement and recommending process modifications & equipment calibrations to enhance operational efficiencies of the systems

Implementing energy conservation measures through monitoring consumption pattern and accordingly controlling utilities consumption demands

ORGANISATIONAL EXPERIENCE

Since jully’14 with Archean Chemical Industry Privet ltd., Nakhtrana as Executive.

Archean Chemical Industry Privet Ltd is one of the group companies of the Chennai based Archean Group, which is setting up produce of Sulfate of Potash, Bromine.

Role:

Monitored plant performance parameters and recommended improvement measures.

Mentored & supported subordinates to achieve the KPI excellence in project execution & monitored the overall quality

Ensured the implementation of plans and SOPs in day-to-day operations

Supervise and suggested corrective & preventive action in time

Ensured that the safety & quality system functioned properly and as per the defined procedures

Operated water treatment plants with the available resources to ensure maximum profits for the company

Implemented mechanised housekeeping to ensure high standards of maintenance & hygiene

Working on SAP MM Module for material management and reporting of work progress

Managed the ISO 9001:2008 QMS, ISO 14001:2004 Environmental Management System, ISO 18001:2007 OSHAS

Start and Setup the plant with Data, All parameters . Feed Ratio as per process requirements

Reporting to Assistant Production Manager

Experience in various operation such as handling reactor, vaccum pump, FBD, hydrocyclone,distillation column and safety norms, maintenance work

Maintaining users,cleaning and maintains engineering shift report as per different equipment

Highlights:

Reduced the usage of regeneration chemical by 50% by reducing the weight of the chemical used by 800KG which led to a cost saving of around 20%

Successfully modified the industrial system which enhanced the overall performance and productivity

August 2009’- June2014 with Aarti Industries Ltd. as Production Superviser

Role:

Have knowledge of the scale manufacturing and quality control of DNCB

Experience in Continuous plant on Distribute Control System(DCS) of Yokogawa Centum 3000

Monitor and control process parameters of various units from Control Room. Take safe and corrective actions in the case process upsets or emergency situation in the line with standing instruction.

Monitoring and controlling process parameters in DCS. Take timely remedial actions in the case of process alarms or plant upsets due to instruments/ equipment failure, insuring safety of plant & personnel

Carry out performance studies of plant & prepare relevant data/report

Handling the various unit operation Distillation, Seperation, Filtration

Solving the problem on continuous process on the basis of category, taking decision on abnormalities with the concern with Senior level with communication.

Involved into production planning and related activities - Provide Technical Support and participate in the investigation of customer complaints.

ACADEMIC DETAILS

B.sc (Chemistry) from Pune university in March 2008-09.

M.sc (Organic Chemistry) from Pune University in May2010-11.

IT SKILLS

SAP (MM Module)

MS Office (Word, Excel, Power Point)

Internet Applications

PERSONAL DETAILS

Date of Birth : 16th August 1986

Languages Known : English, Hindi & Marathi

Address : At& Po –Dhotre B.K, Tal-Parner, Dist- Ahmednagar, Pin-414304, Maharastra .

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