Krunal Gupta
**** **** ***** **** **., Apt. # *** • Charlotte, NC 28216 • 201-***-**** • acvux1@r.postjobfree.com
OBJECTIVE
Seeking a challenging position in Process & Automation Technological Environment to improve my skills and knowledge for increasing company’s efficiency & reduce energy consumption
EDUCATION
Master’s in Electrical Engineering – University of Bridgeport, CT Dec. 2009
Majors in PLC & Industrial Controls
BS in Instrumentation & Control – Gujarat University, INDIA Jun. 2007
Majors in PLC & Controls
TECHNICAL SKILLS
Temperature Process controls & calibrations of Honeywell, Marathon, Eurotherm, Moxa Remote I/O.
Dew Point Analysis & controls by GE Sensing
Flow Controls & monitoring – Waukee Flow Meter series
CQI-9 (Heat Treat Assessment)
Furnace Assessment & Controls - Carburizers, Steam Treat, Tempers, Pusher, Vacuum & Sinter Batch – Belt Furnaces.
Burner Tuning, Oxygen Analyzing for Vacuum Furnaces.
Process Flow Analysis & Documentation.
Genesis 32 application for centralize plant monitoring & controlling with WebHMI, TrendWorX, DataWorX configuration.
Certification in Process Failure Mode Effects Analysis (PFMEA)
Energy Conservation model design & calculation
Programmed on PLC Ladder Logic Diagram ALLEN BRADLEY (SLC 500 & Micrologix 1K Series), MITSUBISHI (Gx Developer), KEYENCE, KOYO, OMRON, Direct Logic, Fanuc & Simulator of SIEMENS. HMI configuration with WONDERWARE. GE FANUC, MITSUBISHI, ALLEN BRADLEY (Panel View 600, 1000, plus, etc.), Automation Direct (C-More), KEYENCE.
PID controls loop tuning, Servo Drives, ROBO Cylinders configuration.
Network communication with MITSUBISHI CCLink, DH+, RS232, LAN, Wireless LAN for remote access.
Hands on ABB Robots IRB 6600, FANUC robotics with Vision system for configuration.
Completed Certificate Diploma In Computer Hardware & Networking Engineering.
Operates & Installations Windows, Windows Server.
MATLAB, C, Visual Basic, DTP, AutoCAD, SCADA, Basic SQL Setups.
Learned Yokogawa’s Centum CS 3000 R3 DCS system from online sources.
WORK EXPERIENCE
ENGINEERED SINTERED COMPONENTS - Troutman, NC Aug. 2011 – Present
Sr. ELECTRICAL & PROCESS CONTROLS ENGINEER
Process Flow Analysis to improve efficiency of Production
Developing innovative energy-saving programs
Determined and modified system energy and performance savings in collaboration with program and technical personnel.
Collated program team input in suggesting energy conservation program designs for increasing energy efficiency.
Designed & installing Dew Point System & controls with real time data logging system for quality analysis
Improve flow controls of gases by installing auto-controlled flow meters.
Perform CQI-9 (Heat Treat Assessment) for Sintered, Carburizers, Temper & Steam Furnaces.
Furnace process controls & assessment according to profile requirement.
Design furnace data collection system using Genesis32 for centralize monitoring & controlling.
Creates webpage applications to monitor process Trends & review.
Design new or modify existing projects for Automobiles part.
Lead & involved in industrial Kaizen activities, which help for production, safety & improvements.
Work with manufacturing engineering team for Improvements in Automation.
Perform Reverse Engineering operation for old machineries & redesign with recycling all components.
Work with PLCs, HMI, Sensors, Safety related equipment & all kind of Japanese equipment.
Perform all safety audits in terms of OSHA & ANSI Standard.
Hands on FANUC CNC Lathe programming & Robotics controls, Servo drives, PID Controls.
Responsible for electrical design, termination, determining I/O, PLC and HMI configurations, Remote communication and programming as well as system commissioning.
Configure Vision system, redesign resonance system for part inspection.
Root cause analysis by PFMEA method to improvise process.
Perform KAIZEN activity for all processes.
AMERICAN CONVEYOR - Brooklyn, NY Feb. 2010 – Jul. 2011
ELECTRICAL & CONTROLS ENGINEER
Working on project for Food/Dairy product industries.
Responsible for electrical design, automation diagram markups, panel and station layouts, termination, determining I/O, PLC and HMI configurations and programming as well as system commissioning.
Responsible for PLC Programming, Electrical maintenance (different types of sensors, drives, VFD’s, solenoid valves) & Controls on new or existing conveyor systems of food/dairy industries.
Responsible for systems start-up & troubleshooting.
Programming & configuring of ABB Robots as per requirement of project.
UNIVERSITY OF BRIDGEPORT - Bridgeport, CT Jan. 2009 – Dec. 2009
RESEARCH ASSISTANCE - INTERN
Responsible for redesign lab as Industrial Automation point of view.
Responsible for compiling data. Reprogram for Mitsubishi & Allen Bradley PLC.
Perform new projects for junior researchers on PLCs, control panels & robotic arm.
SURBHI DALL MILL Jan. 2005 - Dec. 2007
PROCESS & CONTROLS ENGINEER
Responsible for electrical design, panel and station layouts, determining I/O, Japanese & German PLC programming as well as system commissioning.
Control system layout & Mitsubishi PLC programming of new Sortex Machines which was imported from Japan. Also maintained and performed troubleshooting with it.
Control system checkout, start-up, and loop tuning.
KLUSTER SYSTEMS Jun. 2004 - Dec. 2004
TRAINEE ENGINEER
Assembled computer hardware & fixed software problems.
Ran networking LAN wires – configure IP, Wireless IP & Server with Client.
Development of electrical power distribution systems and control diagrams, Piping and Instrumentation Diagrams, loop drawings.
Automation and PLC programming for the Mitsubishi family of processors.
PROJECTS
Reverse Engineering of Automation Process Design for Robotic Arm & PLC May 2009
Retrieve & modify wiring diagram from Process
Implement the process by adding new parameters (Motors, Sensors)
Design new Ladder Logic diagram for Mitsubishi FX1N Series PLC
Rewrite new program in PLC for Robotic arm Mitsubishi Movemaster RV M1 according to its implements
Make new data sheets of process for future references.
Automated Filling Conveyor System Apr. 2007
Virtual PLC using Micro Controller 8051
Combination of Software (Visual Basic) & Working model with interface of Interpreter
Used strain gauge to weigh the materials.
IRs sensor stopped conveyor & counted products
Filled bottles & cups by weight & quantity