John Mikula
** ********* ** ********* ** ***** • 847-***-**** • acvutx@r.postjobfree.com
SUMMARY OF QUALIFICATIONS
Experienced Plant/Production manager with over 30 years experience in the manufacturing
Strong background in all aspects of managing plant operations
Extensive experience in Lean manufacturing and 5S programs
Demonstrated ability to achieve immediate and long-term internal and customers goals consistently meeting operational deadlines
WORK EXPERIENCE
Morton/Metalex Mfg
Production/Shipping Supervisor, Libertyville IL 2011 - Present
Morton Mfg a metal stamping, manufacturing and welding company, as a Production
Supervisor in charge of 70+ union employees
Responsible for whole manufacturing process on second shift
Responsible for all safety aspects of manufacturing and training
Training and implementing 5S program to production employees
Conducting weekly safety huddle meetings with 1st and 2nd shift crews
Analyzing and reviewing job efficiency with production personnel to maximize input and minimize waste
Buhrke-Olson, Ind. 2010 - 2011
Production Supervisor, Arlington Heights, IL
Buhrke-Olson, Ind. is a world class metal stamping and assembly company serving local and overseas customers, As a production supervisor I was in complete charge of the whole shift
personal with duties including but not limited to:
Responsible for safety training of all production employees
Safety committee team member, implementing all aspects of safety procedures
Training and implementing 5S program to production employees
Assigning production personal to their work cells and stations to best utilize there knowledge and expertise.
Analyzing and reviewing job efficiency with production personnel to maximize input and minimize waste.
MJ CELCO, INC. 2004 - 2009
Plant/Production Manager, Schiller Park, IL
MJ Celco, Inc. is a family owned and managed metal stamping and assembly company serving large and small companies across the world. As a Plant Manager, I maintained complete charge of all plant operations on two shifts managing up to 140 non-union employees.
Developed, trained, and implemented the Company’s ISO9001/TS16949 quality system.
Oversaw all production schedules to fulfill customer demands and requirements.
Conferred with and traveled to customers in Texas and Mexico to resolve any quality issues.
Eliminated downtime and improved just in time delivery and zero defects in product to the customer.
Tasked with interviewing, hiring, and disciplining all direct and non direct employees
Trained all employees in all aspects of continues improvements in quality and personal growth.
Chaired the Company’s safety committee and conducted safety training leading to zero time lost do to accidents.
PARKVIEW METAL PRODUCTS 1997 - 2004
Superintendent, Chicago, IL
Parkview Metal Products stamps light-gauge metal to produce the outer shell, housings, for
computers, microwaves, and other consumer electronics. Operations include fastening, welding,
assembly, and hardware insertion. The Company's technical center provides engineering, tool
building, and prototyping services. As Superintendent I assisted the plant manager in running the entire operation, which included 1st and 2nd shift personnel of up to 200 employees.
Initially in charge of all plant operations during the 2nd shift where I managed 2nd shift of up to 60 direct labor union employees (including punch press operators, quality control inspectors, and die repair personnel).
Moved to 1st shift to implement and train all personnel in a new data collection system on both shifts.
Used the MRP system to schedule production for both shifts to meet costumer shipping requirements.
Dealt directly with customer to resolve any quality and delivery issues
Trained and implemented QS-9000 program for both shifts.
CELCO, INC. 1988 - 1997
Shift Manager/Assistant Plant Manager, Schiller Park, IL
As Assistant Plant Manager, I was in charge of all plant operations during the 2nd shift where I
managed two foremen, three quality control inspectors, and 40 direct labor employees.
Responsible for safety training of all production employees.
Conducted special safety training for all lift truck drivers.
Assisted in achieving the Company’s QS-9000 certification.
Trained and implemented the QS-9000 program for both shifts.
PARKWAY METAL PRODUCTS 1984 - 1988
Production Manager, Chicago, IL
As Production Manager, I was in charge of all plant operations including production scheduling,
inventory control, metal stamping, and forming.
Responsible for hiring and disciplining employees, training operators, and establishing hours and shifts for 30 employees.
Programmed and trained operators on Amada CNC Turret Punch Press.
Worked with clients and developed designs of prototype parts, samples, and short runs.
Conferred with customers to resolved order/shipment issues including quality and delivery problems.
CELCO, INC. 1981 - 1984
Assistant Production Manager, Schiller Park, IL
As Assistant Production Manager, I was responsible for procurement and the management of two
production shifts.
Processed incoming orders, requested materials, and scheduled production for stamped parts manufactured.
Expedited and scheduled shipments to such customers as RCA, Zenith, Motorola, and GE.
Kept track of and controlled inventories of steel averaging 2.5 MM pounds.
Scheduled production for two 9-hour shifts total of 100 employees.
CHICAGO WHITE METAL CASTING, INC. 1978 - 1981
Assistant Manager, Bensenville, IL
Chicago White Metal Casting, Inc. is a custom die caster of recyclable alloys that utilizes thin-wall
zinc hot-chamber and cold -chamber die casting in its production process. As Assistant Manager,
I supervised over 15 employees.
Hired as a tool and die repair man with a focus on preparing all tools and dies needed for production, including all tool revisions.
Trained, supervised, and scheduled work for over 15 machine operators on multi-tapping and multi-drilling machines working with close tolerances.
EDUCATION
Jagiellonian University, Krakow, Poland
Bachelor of Science in Business Administration, Economics, and Management, 1978
Foreman High School, Chicago, IL
General Studies, 1973
TECHNICAL AND OTHER SKILLS
Software: Microsoft Office, Excel, Word, Epicor, Oracle, Vantage,AS400, Mapics
Blueprint reading
Strong multitasking skills
Lean Manufacturing Experience
5S Program
Internal Auditor Certified.
Rockford Systems Machine Safeguarding Certified
Cincinnati Press Brake Certified
Expert in cold rolled, galvanized, aluminum, tin plate, brass, and copper steel stamping.
Other: Equally fluent in English and Polish.