MANIKANTAN (MANI) B. NAIR, Ph.D.
acvsc7@r.postjobfree.com • 573-***-**** (cell)
**** ***** **** ****, *** # 208, Cuyahoga Falls, OH, 44224, USA OBJECTIVE
Polymer / coatings scientist seeking a senior technical position in new product development, research and innovation SUMMARY OF ACHIEVEMENTS
PROFESSIONAL EXPERIENCE
Scientist July 2014 to present
OMNOVA Solutions Inc. – Global Technology Center, Engineered Surfaces Division Akron, OH Experience:
Development of proprietary, innovative, next generation, high performance coatings, including water-based, solvent-based, thermal and UV curable coatings, for calendared PVC (rigid & flexible) coated fabrics and decorative laminates and paper laminates, to support existing businesses and to win new business opportunities in diverse applications across varied industries
Synthesis and analytical characterization of proprietary oligomers and polymers in the lab and their subsequent scale up through collaborations with toll manufacturers
Led efforts for new product development and current product sustainability to support > $ 200 M Engineered Surfaces business unit
Led coatings development and toll manufacturing of proprietary resins and polymers for use in domestic and global manufacturing plants across USA and Asia
Led collaborative projects and DOEs with domestic and global suppliers of coatings and resins (thermal and UV curable), crosslinkers, additives and nanoparticles to improve current product performance
Developed understanding of the current state of the art and explored multiple chemistries and approaches to develop next generation high performance coatings
Conducted basic and applied research aligned with business needs, to benchmark coating performance with respect to coat weight, cure temperature, cure time, cross-link density, cross-linking chemistry and by using application technologies, including direct gravure and reverse gravure
Nine years of global work experience in manufacturing industry and academia
Expertise in polymer chemistry, coatings technology development, coatings application and polymer
processing methods, including calendaring and extrusion of formulations involving PVC, polyolefins and
polyurethanes
Successfully led diverse technology projects with multiple project teams, involving intense collaboration with strategic sourcing, sales & marketing, resin / raw material suppliers, external toll manufacturers and global internal and external customers
Experience in the stage-gate processes for new product development and technology development, for high
performance coated fabrics and decorative laminates
Experience in providing technology and production support for domestic and global manufacturing plants
Extensively skilled in polymer characterization using analytical instruments which include: NMR (liquid and solid state), FTIR, GPC, GC-MS, static and dynamic laser light scattering, DSC, TGA, XPS, SEM and TEM
Expertise in membrane-pressing and thermoforming processes used in the adhesive lamination of PVC sheets onto wood substrates (MDF or Particle Board)
Expertise in product innovation and development for applications in diverse industries, including residential & commercial interior furniture, store fixtures, recreational vehicles, food service, kitchen & bath, healthcare, transportation, retail and automotive OEM upholstery materials
Expertise in thermal and UV-curable coating formulations for heat sensitive plastic substrates
Expertise in synthesis and analytical characterization of oligomers and polymers used in coating formulations and successfully scaling up through collaborations with toll manufacturers
Expertise in synthesis of acrylic monomers, polymers and copolymers by conventional and controlled / living radical polymerization methods (Atom Transfer Radical
Polymerization)
Expertise in designing and tailoring UV curable coating formulations for demanding applications using knowledge of chemistry and structure-property relationships
Expertise in using productivity tools, including Lean Six Sigma, Design of Experiments, SAP, Smartsheet and
Microsoft Projects for project management, root-cause analysis and problem solving
Successfully completed hazardous waste and emergency response training
MANIKANTAN (MANI) B. NAIR, Ph.D. PAGE 2
Coatings Development Chemist Oct 2010 to April 2014 The Haartz Corporation – R & D, Advanced Materials and Technology – Automotive Interiors Acton, MA Experience:
Formulated water-based and solvent-based coatings for TPO / TPU / PVC to achieve U.S. automotive OEM approvals, including GM, Ford, Chrysler, Toyota, Honda, Jaguar and BMW
Led product improvement efforts by solving technical problems, addressing customer issues by troubleshooting and root cause analysis
Developed coatings for high performance applications in automotive OEM interiors, with performance characteristics, including denim-stain resistance, abrasion resistance, chemical resistance, gas-fade resistance, UV resistance and anti-squeak properties
Conducted production trials on topcoat lines in manufacturing, using direct gravure coating process, to meet customer orders
Led continuous product development and improvement efforts by collaborations with suppliers of coatings / resins / additives / waxes
Lecturer Aug 2009 to Oct 2010
Missouri University of Science and Technology (MST) – Department of Chemistry Rolla, MO Experience:
Taught advanced physical chemistry lecture courses, including thermodynamics and chemical kinetics
Conducted and led advanced physical chemistry labs for undergraduate seniors Graduate Teaching Assistant 2001 to 2009
Missouri University of Science and Technology (MST) – Department of Chemistry Rolla, MO Experience:
Supported Chemistry department’s faculty to organize, lead and teach advanced physical chemistry labs (kinetics and thermodynamics labs for about 200 students)
Led recitation sessions and taught general chemistry labs (for 60 freshmen per semester) for one year EDUCATION
Ph.D., Chemistry 2009
Missouri University of Science and Technology, (MST) Rolla, MO Thesis: ‘Glass-transition (Tg) behavior of hybrid poly (methyl acrylate)-silica composites’ BS (Tech), Technology of Paints and Polymers 1999
Institute of Chemical Technology (formerly U.D.C.T) Mumbai, India BS, Chemistry 1996
Khalsa College, University of Mumbai Mumbai, India PRODUCTION (PLANT FLOOR) EXPERIENCE
Section Manager - Production 1999 to 2001
Bajaj Auto Ltd Pune, India
Managed and motivated 20 workmen in the production plant-floor (paint-shop) of Bajaj Auto Ltd., one of the largest automobile manufacturers in India, to produce about 1,000 automobiles (scooters) per shift
Troubleshot and solved problems on the production-line and implemented TPM (Total Productive Maintenance)
Tested and approved paints and plastic components / materials (in the quality-control lab) for use in production AWARDS
Outstanding Graduate Teaching Assistant (GTA) award 2008 Department of Chemistry, Missouri University of Science and Technology (MST) Rolla, MO First rank 1996
BS, Chemistry, Khalsa College, University of Mumbai Mumbai, India PROFESSIONAL MEMBERSHIPS / AFFILIATIONS
American Chemical Society (ACS), American Coatings Association (ACA), Society of Plastics Engineers (SPE), RadTech International