MALAY RAY

Contact: +919*********; Email: acvrpo@r.postjobfree.com, acvrpo@r.postjobfree.com

ENGINEERING, PRODUCTION & OPERATIONS MANAGEMENT PROFESSIONAL

Seeking Senior Level assignments in an organization that provides me ample opportunity to explore effective utilization for professional personal, plant & machinery to achieve organizational goals

PROFILE

Sincere result-oriented professional from Production & Engineering Operations having over 40 years of rich experience across Production & Operations Management in Beverages, Dairy, Food, Can Making & Canning, Healthcare & Pharmaceutical Industries across India & Middle East.

Specialize on managing Techno-commercial Operations involving Commercial Planning, Product Resourcing, Vendor Development and its Evaluation, Cost Evaluation & Cost Control, meeting Clients & Business Associates for upgrading services, developing Commercial Operations & Process Flow, etc.

Core Competencies

Plant Engineering Production Planning & Control Cost Reduction / Budget Controls Capacity Planning Continuous Improvement Techno-commercial Operations Quality Assurance Vendor Development/ Management Inventory Management Installation & Commissioning Maintenance Operations EHS Compliance Manpower Management

PROFESSIONAL EXPERIENCE

GD PHARMACEUTICALS PRIVATE LIMITED, KOLKATA since May 2004

Head of Techno Commercial & Engineering

Ensure optimum capacity utilization of Plant & Machinery for Ointment, Cream & Liquid Processing, Filling & Packaging, Filling & Packing, Powder product and Utility.

Efficiently look after technical activities of the plants at multiple locations in India, and reporting to the Managing Director.

Effectively manage Technical Development, Operation of Process Plant & Machinery, Vendor Development, Developing Import Substitute, Project Implementation, Cost Control, Inventory Control, Training, etc.

Meticulously monitor operation control of brand image for multiple SKU products at all level; efficiently plan work flow, manage multiple priorities and meet daily production targets while consistently reducing downtime; efficiently setting and controlling operational budgets.

Identify new procedures & processes to improve production accuracy; carry out predictive & preventive maintenance schedules for various equipments to increase machine uptime & equipment reliability.

Isolate areas of bottlenecks / breakdowns and take steps to rectify through application of troubleshooting tools like Root Cause Analysis.

Set up health and safety procedures and improve safety efficiencies; establish & maintain acceptable quality levels for all assigned products.

HASSANI FOOD INDUSTRY, UAE October 1998-January 2003

Production Engineer / Engineer System Support

Products Handled: Milk Powder, Custard, Cream Caramel, Jelly, Instant Drink, Baking Powder, Tomato Paste, Hot Sauce, Vinegar and Printed Metal Can & Can Component’s.

Exercised Milk Powder / Food / Tomato Paste / Can Making / Metal Painting / Machine Building / Inventory & Spare’s Control.

Efficiently managed Plant & Machinery like Sasib (Tomato Paste Plant) / Rovema, Colby (Milk Powder Filling & Processing Plant) / Pistachio Roasting Line / Cashew & Nuts Fryer Line / Soudronic, Krupp, Smag, Ferrum, Lanico (Can Making Plant) / Crabtree & Mann (Printing, Coating) Line, Bossar (Cream Caramel, Jelly, Custard, Baking Powder, Custard) and other filling & flexible packaging machinery.

Effectively built independent engineering machinery workshop for manufacturing spare parts and machines for producing import substitute spares of own use.

BAHARAIN DANISH DAIRY, BAHRAIN August 2000-January 2001

Shift In-charge

Products Handled: Fresh & Recombined Milk, Flavored Milk, All Types of Fruit Juice & Nectar, Tomato Paste.

Worked as a Shift In-charge of U.H.T Plant for Fresh & Recombined Milk, Juice & Tomato Paste Plant of Alfa- Laval, Tetra-pack, Pasilac Processing, Filling & Packaging Machinery with Total Filling Capacity of 12,000 Ltr/Hr.

Efficiently handled operations for improvement and coordinated among work force; liaised with Quality Department.

Meticulously looked after allotment of work to workers as per planning and ensured follow up as per target date.

KUWAIT DAIRY COMPANY, KUWAIT February 1997-May 1998

Shift In-charge

Products Handled: Fresh Milk, Recombined Flavored Milk, Milk Shake and all types of Fruit Juice Nectar

NATIONAL DAIRY & FOOD COMPANY, YEMEN June 1989-April 1996

Process Maintenance In-charge (Dairy & Juice)

Products Handled: Recombined Plain Milk, Flavored Milk, Evaporated Milk, Yogurt, Laban Drink, Feta Cheese, Cream Cheese, Jelly, Custard, & Fruit Juice, Peas & Beans, Chick Peas.

Technical & Brand Approval : Its One of the CCF, Netherland Plant around the World and maker of famous DUTCH LADY BRAND(Evaporate Milk) & RANI Brand (Flavored Milk) by ALFA LAVAL, TETRA PACK, PKL, FMC and Automated Can Plant

Achievements

Developed Engineering workshop for making import substitute spares and plant & machinery to meet the R&D need for new product. Act as a teacher to train and develop local resident for development of Engineering and Technical knowledge.

Got promoted to In-charge Maintenance Planning & Spares for Dairy, Food & Can Plant

YEMEN DAIRY & JUICE COMPANY September 1984-July 1987

Technical Supervisor & Shift In-charge

Products Handled: Recombined Plain Milk, Flavored Milk, Evaporated Milk, Yogurt, Laban Drink, Feta Cheese, Cream Cheese, Jelly, Custard, & Fruit Juice.

Technical: Only plant with both ALFA LAVAL & DANISH TURNKEY DAIRY PLANT & MACHINERY and making both direct & indirect sterilization process for Milk & Juice product.

CENTRAL DAIRY, BAGHDAD August 1980-August 1982

Plant Technician (Cheese Manufacturing Plant)

METAL BOX INDIA LIMITED May 1971-January 1981

Senior Setter Operator

Training Attended

Trained at Kolkata, specialized in Open Top Can Plant Division at Bombay and worked at Metal Box (Faridabad) Plant in open top division for Can Component & Can Making Plant.

EDUCATIONAL CREDENTIALS

B. Sc. 1971

Calcutta University

Training

3 years Engineering apprenticeship with Metal Box Training School, Kolkata

Date of Birth: 3rd March 1949

Languages Known: English, Arabic, Bengali & Hindi

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