Operator Plant

RESUME

M.JUSTINRAJ S/O. N.Masillamony

Date of birth: 20/4/1983 Thettavilai,

Passport number: G6627880 Charoor,

Mobile :+917*********,+966**********. Moovattumugam (P.O),

E-mail: acvqgm@r.postjobfree.com Kanyakumari (DIST)

India.

Objective: A challenging position as a Panel Operator in a reputable progressive Petrochemical company to utilize acquired skills & knowledge and deliver outstanding results.

EDUCATION

Diploma in Chemical Technology-2003 with 71% from D.Perumal chettiar polytechnic

EXPERIENCE

Total year of experience : Twelve years

M/s Sahara petro chemicals company,Saudi Arabia : panel operator

October 2013 to till date

M/s Daliem Saudi Arabia co ltd (Saudi Arabia) : commissioning board operator

(CA-EDC project for SAHARA&MAADEN)

November 2012 to October 2013

M/S Chemplast sanmar limited(Chennai) : Plant officer-production

Mar 2007 to October 2012

M/S. Futura Polyesters Ltd., Chennai : Plant operator

June 2004 to feb2007

PROFILE AT A GLANCE

Diploma Chemical Engineer with 10+ years of rich experience in continuous process plants especially Ethylene dichloride (EDC),poly ethylene terephthalate(PET) and chloro alkali chemicals in Saudi Arabia & India.

Extensive experience in panel operation and field operation of production operations ensuring smooth cost effective operations with targeted product quality. Capable of managing safe start-ups, shutdowns and normal operations by DCS.

Experience in commissioning, start-up and stabilization of continuous process plants like EDC/CA assuring achievement of predefined operational parameters.

Sound understanding of safe handling, storage and transport of hazardous chemicals such as chlorine, ethylene, 32% hydrochloric acid, ethylene dichloride & ethylene glycol,

Skilled in planning, process control through DCS and field operations of the process of producing EDC by high and low temp direct chlorination of ethylene. Process equipment consists of distillation columns, fixed bed catalytic reactors, stripping columns, reciprocating & centrifugal compressors.

Considerable experience in ensuring process safety and enforcing safety rules based on British Safety Council and Responsible care safety systems. Experienced in behavior based safety through safety observation program. Experienced in managing permit to work (PTW) system for safe completion of preventive & breakdown maintenance jobs.

Knowledge of implementing Integrated Management System – ISO 9001, ISO 14001 & OHSAS 18001.

Deft in coordinating with all departments and contributing to safe uninterrupted operations and troubleshooting & resolving operational issues.

Proficient in leading, motivating and monitoring multinational teams eliciting superior performances.

Dedicated, results driven engineer with excellent communication, coordinating, problem solving, planning & execution skills.

PROFESSIONAL EXPERIENCE

Panel Operator, Mar 2010 to date

Report to the Shift Supervisor and manage the operations of the EDC plant through Yokogawa Centum VP DCS ensuring safe operation and quality of products. Ensure compliance with standard operating procedures (SOP), standard operating conditions (SOC) and safety configurations.

Analyse PFDs, P&IDs and safety standards and manage DCS activities like DCS & SIS tags loop test, creation of DCS control & trend groups and DCS graphics correction .and function test .

Manage the maintenance of fire & gas systems including periodic deluge valve tests.

Plan and allot manpower for various scheduled daily jobs and coordinate with other departments ensuring smooth and safe plant operations.

Member of the SOP team responsible for preparing Standard Operating Procedures for safe start-up of the EDC plant.

Active member of the HSE Committee and Safety Observation (SOR) program which identified unsafe acts and counsels the persons on safety practices and use of PPE

Participate in the planning and execution of pre-commissioning and commissioning activities of EDC project.

Achievements

Participated in the commissioning of the 300, 000 TPA Ethylene dichloride plant based on VINOLITE technology EPC Contractor: Daelim Korea. Participated in joint walkthrough with engineers, conducted internal & external inspections of equipment, Checked DCS tags & loops, functional tests of interlocks and raised punch lists for graphics corrections and P&ID inconsistencies. Took part in inspection of equipment at manufacturers’ works and the project site.

Joined as a Field Operator and was promoted to Panel Operator.

Field operator – Operations, June 2004 to feb 2010

Reported to the console operator and monitor regular plant operations, safe start-ups, emergencies and shutdowns of the EDC unit, low temperature chlorination reactors, incinerator system. and polyethylenes.

Supervised the operation of compressors – 135 TR ethylene refrigeration system (York), Freon compressor, and nitrogen compressors.

Monitoring the liquid ethylene storage system

Operated the reactor, auto glave,crystallizer and blenders for produce polymers.

Coordinated with the maintenance department to execute field jobs. Issued work permits to the concerned agencies and ensured safe on time completion of all work.

Managed the safe handling and transport of chemicals like EDC, ETHYLENE,CHLORINE.

Supervised tank farm operations – EDC tanks, road tanker loading & unloading system for all chemical products.

Ensured maintenance of all requirements for Integrated Management System (IMS) certification.

Maintained log sheets and recorded key plant parameters for history of plant performance.

Interacted with other field operators and planned daily preventive maintenance activities.

Participated in manpower planning, interdepartmental coordination and safety management in the project stage.

Achievements

Contributed to the commissioning of the liquid-ethylene storage system.

Ensured that plant safety related systems – fire alarm, LEL alarm, sprinklers and deluge valves – were maintained in proper working condition.

EXPOSURE TO CHEMICALS

Ethylene /Ethylene Dichloride /polyethylene’s /Chloroalkali chemicals/fuel gas/propylene. ethylene glycol

PROJECT DEVELOPMENT & COMMISSIONING

Commissioning of Ethylene Storage Facility

Commissioning of Ethylene Dichloride Manufacturing Plant

Commissioning of incinerator and boiler

TRAINING

Integrated Management System (IMS)

Safe Work Permit

Process Safety Management (PSM)

First Aid

Process training in edc plant – Study of the process, PFD and P&ID, Distillation column controls, Start-up & shutdown procedure, Interlock & bypass study

COMPUTER SKILLS

Operating Systems: Windows 98/2000/XP

Auto cad.

Microsoft Office Suite: Microsoft Word/Excel/PowerPoint

SAP – PM Module, Electronic Permit Handling

The above-furnished details are true and correct to the best of my knowledge

M.JUSTINRAJ

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