S.A.Chandrasekar

No:-**, Vivekananda Nagar *nd Street.

Gummidipoondi,

Pin-601201

Contact: +919*********, 960******* ~ E-Mail: acvlg6@r.postjobfree.com, acvlg6@r.postjobfree.com,

Seeking senior level assignments in mechanical Maintenance with a growth oriented organization

A BRIEF OVERVIEW

A dynamic professional with over 19 years of rich experience in handling mechanical maintenance in Process & utility equipments and improvement activities with respect to resource deployment and quality compliance; ensuring areas in Operation, Maintenance, Erection and commissioning of equipment’s in different Process and Utility in Industries.

Proficiency in planning and effecting daily/weekly/monthly/quarterly/annual maintenance schedules (preventive and breakdown) of entire process equipments; various other utilities to ensure minimum breakdown and equipment reliability.

Deftness in executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in R&M expenditures and work within budget.

Adept at coordinating with internal department, process developments, technical evaluations, etc. to achieve service excellence at the lowest overall cost, skilled in recommending modifications to minimize escalations, reduce rejection & realize operational efficiencies.

Strong relationship management skills with ability to network with engineers, / external agencies / consultants / clients / sub-contractors/ vendors / suppliers etc. with consummate ease.

Over all responsibity in Operation & Maintenance of Equipments an effective leader with demonstrated abilities in motivating team members for successful process operations & implementing standards for operational excellence.

OTHER KEY SKILLS

Defect Management Materials Planning / Inventory Control Site Administration

Resource Optimization Inspections & Compliances liaising & Coordination

ORGANIZATIONAL EXPERIENCE

April’12 – Till Date with M/s Indfrag Limited, Hosur as Assistant Manager mechanical maintenance

Role & responsibilities:

Over all responsibity in Operation & Maintenance of Equipments

Calibration of monitoring and measuring equipments.

Analyzing the problems in TQM way like Quality circle and Problem solving process and PDCA with 7 QC tools.

To take correction and corrective action on the process equipment

Responsible to identify and maintain critical spares list through spare policy.

Responsible for Vendor development & Equipments Spares indigenous.

Responsible to prepare daily and monthly reports.

Monitor and evaluate the team member performance.

Conducting team meeting to resolve the issues.

Regular monitoring of process and utility equipments health through condition base monitoring systems.

Preparing documents for ISO -9001 and ISO- 14001, ISO -22000.

Preparing Aspect and Impact, Risk assessments & compliance for statutory requirements.

Implementing the task & theme and updating the control charts (BD Hrs, PM Hrs, PR Hrs, MTBF and MTTR.

Responsible for preparing R & M budget for spares of process and utility equipments.

The Highlights:

Design change to increase the distillate rate from 150 to 300 lit per hour.

Condensate water recovered 60Kl per day and reused to boiler and saved heat energy.

Thermic fluid tray dryer converted to steam tray Dryer by changing the design.

Thermic fluid oil heater by heat exchanger by changing the design.

Natural Extract plant, Using Flame Proof Equipments in plant area (Methanol, Ethanol & Hexane using as solvent to extract the product.

Jun-2004 – Apr-2012 -M/s. SRF Limited (Technical Textile), Gummidipoondi: Facilitate Leader - Mechanical Maintenance

Role & responsibilities:

Prepare annual & monthly preventive and lubrication schedule for process & utilities equipments.

Preparing preventive check sheets and modified existing preventive check sheet of process equipment.

Preparing of monthly shift schedule to the team members.

Allocation of man power irrespective of work.

Planning and executing of preventive, breakdown maintenance.

Involved in Deming audit documents preparation.

Lead the over hauling activities of process equipments and preparing overhauling budget and report.

Involved in autonomous maintenance activities.

Involved in vendor developments.

Prepare purchase requisition & material issue slip through oracle 11i.

Responsible to arrange the machine spares in time by monitoring and regular follow up with vendor and buyer.

Responsible to maintain 5S in work place.

Preparing ISO documents and maintaining the documents.

Preparing the work illustration, procedure, Sop, SP& Pictorial procedure for the process equipment.

The Highlights:

Designed and developed working module of mini loom for Deming audit.

Designed and developed the ring oiling machine for lubricating the rings of direct cabler (To #4 Twisters).

90% o f imported spares were indigenous and inventory & spares cost was reduced.

One of the QC circle team leader for reducing the down time.

Bobbin winder designed change to increase the productivity.

Sep’97 – May’04 M/s DuPont Fiber Limited, Gummidipoondi Area Leader mechanical maintenance

Role & responsibilities:

Handling the shift individually with minimum process down time.

Updating the ISO documents, preventive check sheet, history cord, daily check.

Execution of preventive maintenance as per schedule.

Executing of overhauling at all the process equipments according to the overhauling plants.

Executing daily maintenance activities in process equipments.

To carried out of Inspection of the spares.

Erection, commissioning and installation of process equipments.

The Highlights:

Machine design changed to reducing the process down time.

Receive the best Kaizen award for the cost reduction and improving safety.

Least equipment down time maintain in shift.

Received best performer of the year award during the year 2005.

Receiving best safe man of the month award during 1999, 2002 and 2004.

Received best man of the month award.

KNOWLEDGE PURVIEW EXPOSURE ON ERECTION AND COMISSIONING

(OPERATIONS AND MAINTENANCE)

Technical textile machinery, Weaving, Twisting, Bobbin winder and Cheese winder machine.

Material handling equipments (Fork lift, Electrical hoist, Tugger, Stacker.

Balancer, Stretch warps packing machine.

Pneumatics & Hydraulic System.

Mechanical seals, Burners

Air Compressor (Reciprocating) up to 3750 nm3/hr.

Cooling Tower, AHU,RO & DM Plant, ETP& DG set.

Gear box, pumps (plunger, diaphragm, centrifical, multi stage, gear) and valves.

Centrifugal Pumps & Blowers (up to 1360 m3/hr) (up to 200cfm).

Calibration of gauges

Reactors, Column

Oil Fired Boiler (6 Ton Capacity).

Bio Mass (wood fired) Boiler (4 Ton Capacity).

Heat exchanger up to 32 M2/hr.

Spray drying plant-(Mojj Engineering systems Ltd) Capacity -102 kgs/hr.

Hydraulic press – Capacity -2T.

Ribbon Blender, Octagonal blender – Capacity -3000LTR-6000LTR.

Thermic Fluid boiler – Max temp-280ºC.

Saizoner, Tray dryer Electrical and Thermic.

Sterilizer, Powdering and multi mill machine.

Basket Centrifuge and Super Centrifuges.

Filter Press.

Vacuum concentrator, FFE (Falling film Evaporator), Reactors and Extractors.

Spin Flash Dryer.

Vacuum pump (Model- VWS-70 and VWS-75.

Tipple Effect effluent treatment plant –Capacity -1000M /hr (Make-SSP).

Pre commissioning & commissioning activities with Toray Engg. Co Japan, Flour Daniel - USA, Chemtex Engineering India Limited and L&T as per DuPont Standards.

PERSONAL INFORMATION

PROFESSIONAL ENHANCEMENTS

Japanese training (Toray engg co., Japan) for machine erection.

NTTF Technical Training Center tellachery kerala & Coimbatore PSG, Diploma in Technical skills.

McNeil Calcutta - Fork lift maintenance training.

Autonomous Maintenance training.

TQM and OHSAS 18001&ISO 14001(EMS) Training.

Plant Safety.

First Aid Training.

Training of measurement and gauges –conducted by NIQR.

Leadership and communication training.

ACADEMICS.

Diploma in Mechanical Engineering from Chengalvaraya Naicker Polytechnic College, Chennai with honor.

M.A Public Administration University of Madras.

B.A Corporate Secretary ship University of Madras.

IT SKILLS

Well versed with Windows, MS Office & Internet Applications.

PERSONAL DETAILS

Date of Birth : 10th Feb, 1978http://resume.careerone.com.au/

Address : 139, Pillaiyar koil street, Avadi, Chennai-600054, Tamil Nadu, India

Languages known : English, Tamil.

Nationality : Indian

Gender : Male

Marital status : Married.

Current CTC : 6.4 Lakh / annum

REFERENCES

References are available on request.

Contact this candidate