Maintenance Engineering

SAJIN GANAESHAN SATHYABHAMA

Mobile : +971-*********

E-mail : **************@*****.***

Career Summary:

Total Experience: 4 Years Experience in project and plant maintanice.

Present Employer SIEMENS in Dubai

3 Month shutdown in GASCO in Abudhabi

As a Project Engineer in V.D.Swami and company rajesthan india.

Studied GME (Graduate marine Engineering) in HIMT Collage chennai from August 2014 to August 2015.

As a Assistant Mechanical Maintenance Engineer SPIC LTD Southern Petrochemical Industry Corporation (SPIC) from Mar 2012 to July 2014 at Thoothukudi India.

Preferences:

To succeed in an environment of growth and excellence and earn a job which provides a satisfaction and self-development which help me to achieve organizational goal.

Work Experience:

Experience in SIEMENS:

All kind of conveyor systems and special lifting equipments operation and maintanice.

S conveyors,Kinch conveyor,R-Lift,Tillters(static&dynamic),In&out Hoist,Eaerly bag storage systems.

Experience in V.D.SWAMI:

Worked as a “Project Engineer” in GAIL INDIA LTD in Madyapradesh through V.D.SWAMI&Company from mar Sep2014 to 2015 at India.

Project Details: The 2 x 24.5 MW project is process of converting its existing gas turbine based power plant into a combined cycle power plant by installing the bottoming cycle (utilising the waste heat from the exhaust of the gas turbine to generate additional power).

Experience in Marine collage:

shipbuilding, boat-building and repair working on the design, development, construction and maintenance of ships, boats and machinery .

Experience in Southern Petrochemical Industry Corporation (SPIC):

As a Assistaint Mechanical Maintenance Engineer I was involved in schedule maintenance of petrochemical industry. Condition monitoring of pumps, compressors, turbines, reformer and vibration analysis.

DETAILS OF PROFESSIONAL EXPERIENCE:

Co-coordinating and liaise with Engineering, Client, vendors, equipment suppliers, construction team, getting resolved concerned all engineering/technical queries.

Responsible for correct installation of equipments as per approved layout, ensuring correct orientation, maintenance access and leveling of the installed equipments.

Leads and supervise the construction team activities and arranging client inspection of equipments, documenting at various stages of installation/piping/alignment.

Dealing with consultants, contractors, equipment/package vendors, labor supply contracts and insite-machining contractors etc.

Coordinate and assists with different equipment and package vendors specialist at various stages of equipment installation/commissioning as and when required.

Responsible for vendor mobilization schedule preparation in coordination with Client, commissioning team and follow up and effective utilization/de-mob of vendors.

Arranging special tools, measuring tools, alignment kits, Laser alignment Kit, Torque wrenches, hydraulic tensioners, Hydraulic jacks, master level, and Theode light etc.

Liaise with insurance party, surveyors for repairing of transport damaged equipments as per approved client procedure, Vendor standard practice and inspection agency advice / recommendations.

Be the important key interface with managers and construction/engineering team as well as Client, contractors vendors & consultants.

Responsible for FAT (Factory acceptance test), SAT (Site acceptance test), construction, precommissioning and commissioning of rotating equipments.

Ensuring the availability of detailed documentation of rotating equipment, as built drawing compiling, updating of punch list prior to equipment handover. Maintaining safe working environment for all concerned personnel working in the construction site till the completion of project commissioning.

Supervisor the execution of day to day preventive, corrective, shutdown trouble shooting and major maintenance activities on various types of Rotating Equipment like multistage Centrifugal compressors, Screw compressors, Multistage high pressure reciprocating gas compressors, Single/ multistage centrifugal high pressure pumps, all types of positive displacement pumps including injection & metering pumps and Siemens Gas turbines etc.

Also handled installation, commissioning and testing of all Rotating equipments, Overhead Electrically operated Cranes, Pedestal Cranes, high capacity vertical Sea Water lift pumps, Vertical diesel engine driven fire water pump.

Well versant with Rotary equipment alignment, mechanical seal with flushing plan 53B and dry gas seal installation, removal, replacement and troubleshooting as and when required.

Familiar with all high pressure steam turbine overhauling, governing system and trouble shooting.

Condition Monitoring and troubleshooting of rotating equipments with an aim to avert break down maintenance and enhancement the MTBF & Reliability of Rotating Equipments

To Investigate and analyze incidents pertaining to rotating equipment failure or malfunction in order to identify root causes of problems and recommend & implement solutions.

Maintain the Equipment history of all the rotating equipments and update on regular basis.

Familiar with M/s Bently Nevada make system 1 software for critical machines having on line monitoring system installed.

This includes generating preventive and corrective maintenance work orders, setting priorities determine appropriate standard procedures ensuring availability of required materials spares and equipment.

Liaising with operations to release critical equipment with other maintenance supervisors to coordinate the work activities, endorses necessary work orders, work permits and ensure timely job completion.

Provides Technical and Maintenance information supports in the field for Plant

shutdowns periodic and major maintenance work, planning equipment condition monitoring, failure analysis, Plant modifications, New projects spare parts control, evaluation of maintenance performance, equipment availability maintenance cost, participates in preparing the section’s budget for major jobs, Supervises implementation of major overhauls, specific repairs and troubleshooting when ever necessary.

Develop long term plans to maintain plant integrity, improve reliability and maintain cost effectiveness.

Liaise between Instrument/Electrical/Mechanical/Machinery sections to progress work expeditiously without delays. Facilitate troubleshooting of multi-disciplinary problems

Category Area of Expertise Skills

Rotating Equipment Maintenance

Pumps: Centrifugal,Reciprocating,Gear,Screw, Sliding Vane, Progressive Cavity types

Steam Turbines:

Back Pr.,Extraction & Condensing with

Hyd-Mech, Mech & Electronic Governors

Compressors:

Centrifugal, Reciprocating, Axial, Screw

Gearboxes/Valve Actuators & Mixers

Belt conveyors and Screw Conveyors

ID, FD Fans & Blowers etc.

Siemens Model SGT 700 and Rolls-

Royce gas turbines in Dolphin Qatar.

HPRT, Hot gas expander& N2 expander.

Specialized in overhauling Dresser-Rand

barrel type centrifugal Compressor,Datum-14 Type, Driven by 52 MW Rolls- Royce Gas Turbine(Trent60,DLE Type)

Overhauled 6,50,000NM3/Hr. MAC/BAC

Air compressor (Axial cum Centrifugal)

With adjustable inlet guide vanes drum.

Waste Water Treatment WWT facility

Chemical separator, CPI, API, Dorr Oliver

Separators, Areated lagoon maintenance

Specialized in trouble shooting of all types Rotating machinery problems, Laser alignment and usage of all measuring tools, gauges, wrenches etc.

Routine & S/D Maint.

Trouble shooting

Overhauling

Performance assessment

Reliability enhancement

Up-grading/retrofit

Erection, Commissioning and testing and handover

Laser, graphical alignment

Dry gas and mechanical seal replacement, trouble shooting and maintenance.

Specialized in all types of Mechanical seals installation, trouble shooting, modification, repairing and reconditioning jobs.

Also specialized all types of Mechanical and hydraulic governors troubleshooting and calibration activities.

Also well versed in balancing, reconditioning of all high speed rotary machinery rotors.

Involved in several turn around handling Rotary machinery overhauling

Category Area of Experience Skills

Stationary Equipment Maintenance

Maintenance of all types of heat exchangers, Chillers, Condensers, drier

Waste heat boilers, Flare units

RG boilers, plate heat exchangers

High pressure Reactor Converter

Cooling tower

FT & Auto thermal Reactor

Reformer, Waste Heat Recovery units

Fired heaters, Super heaters & Furnaces

Recuperative & Regenerative type waste heat recovery exchangers. * Spares checking

Routine, Day Today, P.M & Pre S/D and S/D Maintenance activities.

Inspection & Testing of all vessels, heat exchangers, heaters, boilers, reformers, knock out drums.

On-line leak sealing of high pressure piping fluids and emergency jobs attending.

Maintenance Management SAP R/3, MAXIMO

CMMMS & MMMS Familiar with its usage and all applications

Planning Expert in planning, scheduling, prioritizing the jobs, execution and follow-up of planned jobs are completed. Ensuring optimum usage of lifting equipments and rigging as needed

Spares Prepares PR for all machinery spares, prepares service requisition for mechanical seal servicing and compressor valves servicing etc.

Ensuring right material, right tools and best method of doing the job

Hard core accomplished experience in Routine/Corrective/Preventive/Break down/on line emergency, turn around and Shutdown maintenance.

Trouble shooting of Rotating & Stationary equipment in Refinery units, Gas Plants, Offshore, Fertilizer plants, steam power plants, loading arms and Gas Turbines with knowledge in applicable International Industrial Codes & Standards.

Daily activities includes, discussing daily jobs with Operation Department, Prioritizing job, work allotment as per job planning, arranging/special tools and heavy equipment Man power, spares, consumables machine shop resources, job follow-up & providing technical decision to complete the job in right time and planning for the following day. Also Scheduling for major overhauls, forecast for required spares, identify special tools, lifting tools and expatriate service requirements.

Routine activity includes Maintaining Equipment history, preparing Failure Analysis report, Performance analysis of Turbine, Compressor & Pumps and recommending corrective actions identify Bad actors & recommend Reliability enhancement advice.

Experience in condition monitoring & vibration analysis & Rotor Dynamic Balancing.

Considerable experience in refurbishing, Erection, Commissioning of new equipment & Decommissioning of old equipment in Fertilizer plant revamp & Refinery revamp.

Have good knowledge and experience in CMMS & MAXIMO applications and usages.

Well experienced in all types of Air Separation unit equipment maintenance jobs.

Material knowledge and selection for various applications.

Exposure in Electrical Engineering & Instrumentation.

Knowledge in relevant HSE requirements for oil and Gas installations.

Experience in various maintenance areas highlighted as below.

Areas of Exposure: Projects, Mechanical Maintenance, Turnaround Maintenance & Engineering functions of Petrochemical / Fertilizer Industrial Sector.

Experienced in Maintenance, Troubleshooting, Problem solving, Root cause analysis and modification of Rotating Equipments like Compressors, Pumps, Turbines, Fans, and Blowers etc. .

Experienced in Turnaround Inspection and Repairs of all types of Static Equipments’ (Furnaces, Reformers, Reactors, Converters, Hydro generators, Distillation Columns, Regenerators, Waste heat boilers and Power boilers etc.) and it's internals.

Wide knowledge about maintenance of all major rotary equipments like Pumps, Compressors, Fans, Gas turbines, Interpretation of their Datasheets, Drawings, PFDs and P&IDs etc.

Preparation of Standard Maintenance Procedures of major equipments

Lead root cause failure investigations and recommend corrective and proactive actions

Develop and review scopes for turnaround repairs and overhauls for rotating equipments

Perform Management of Change reviews to ensure safe operation and design of equipment and related changes.

Use of diagnostic tools like System 1 to monitor condition of critical equipments and troubleshooting Co-ordinate with vendors for resolving reliability issues

Review and recommend improvements to spare parts inventory for new and existing equipments

Piping replacements and modifications during plant normal run & shutdown.

Gas Turbines (Predictive/Preventive Maintenance)GE LM-2500 and PGT-25 Power Turbine (25MW) inspection/Overhaulings CENTUAR-40 Turbine by SOLAR Capacity 3.4 MW Level-I / Major inspection

Compressors (Predictive and Preventive Maintenance)

• High-pressure BCL/MCL type Multistage Centrifugal compressor (Nova Pignone) & Reciprocating Cooper Energy made industry with modern sealing systems like mechanical dry gas seals etc.

• Single Stage Dresser-Rand compressor &Pumps

Predictive and preventive maintenance of high-pressure centrifugal pumps used in petrochemical industry with modern sealing systems like mechanical seals etc

Education Qualification:

Graduate marine Engineering(GME)

The one year Presea Training course for Graduates (GME) is a course leading to Class IV Marine Engineer Officer Certificate of competency, awarded by the ministry of shipping Government of India.

Bachelor of Engineering in Mechanical Engineering from Noorul Islam University with distinction.

Diploma in Mechanical Engineering.

Technical Qualification:

Holding Certification in CATIA.

Holding Certification in Diploma in Pro-Engineering.

Ripe job skill Training.

Technical Skills:

QA&QC Training in ASME: PT, RT, RTFI, UT, MPT.

Software Package : CATIA, Pro-Engineering, Auto cad, CAD-CAM.

Safety Training:

Personal Survival Techniques.

2. Personal Safety and Social Responsibilities

3. Elementary First AID

4. Fire Preventive and Fire Fighting

5. Helicopter under water Escape Training

Skills, interests and qualities

strong problem-solving skills

excellent maths and IT skills

good communication and negotiating skills

excellent technical knowledge

computer-aided design and manufacturing (CAD/CAM) skills

the ability to prioritise workloads and plan effectively

budget management skills

a commitment to keeping up to date with new developments

the ability to manage a team

an awareness of health and safety procedures

a willingness to travel and work at sea for extended periods.

Flexibility, easily adaptable, problem solving abilities and good in communication.

Area of interest:

Plant maintenance, Plant commissioning.

Piping, Plant Erecting, Boiler Errection, Stracture fabrication.

Marine Machines Operations and Maintenance.

Extra-Curricular Activities:

Gardening, Drawing & Yoga.

Personal Details:

Father’s Name : Mr.P.Ganaeshan

Date of Birth : 16-09-1989.

Nationality : India.

Passport Number : L4137441.

CDC No : MUM 239245.

Current Location : Dubai, UAE.

Declaration

I hereby declare that the above furnished details are true and the best of my knowledge and belief. I will grateful to you, if you favor me with an appointment and i will do the best work to the entire satisfaction to my superiors.

Place: Dubai With regards

Date :19/06/2016

Thank you

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