Sheet Metal Project

Sandip Dinkar Jadhav (M.Tech, Mechanical CAD/CAM) E-mail: ********@*****.***

Research Associate, Cell Phone:+91-966*******

Metal Forming Lab, Address- 204 B-Wing,

Dept. of Mechanical Engineering, Tansa House, IIT Bombay, IIT Bombay – 400076 Mumbai-400076

To work as a Mechanical (CAD/CAM) Engineer in an organization for utilizing my talent, skills and abilities to contribute towards the enhancement of organization through Research and Development.

Organisation: IIT Bombay Industrial Research & Consultancy Centre,

Role: Research Associate [Sept. 2014 - PRESENT ] o Responsibilities

Oversee sheet metal forming team that design, simulate, fabricate and test the metal forming tools and parts

Involved in a various industrial project like design of turnstile system (for Godrej and Boyce), Develop Strain non-uniformity Index based failure criteria (For Volkswagen AG), manufacturing of beverage can by tractrix die etc.

Perform standard experimental test like tensile test, compression test, Nakazima test, cup test etc. on hydraulic press, Universal testing machine, fly press, shearing machine

Design and fabricate sheet metal forming tools for benchmark test

Sheet metal forming simulation of benchmark problem, automotive external parts and structural parts like bump aperture, bonnets, roofs, doors, B-pillar, roof cross member etc

AutoForm and Pam-Stamp softwares are used for Forming Analysis and Unigraphics-8.0 is used for CAD modelling

Analysis of Simulation results with experimental data obtained from shopfloor

Measurement of strain distribution on deformed part by conventional method and advanced technique

Perform experiment on a sophisticated instrument like GOM (Argus and Aramis), CMM, 3D scanner, CAM Scope etc.

Hands on experience in training and testing of Artificial Neural Network (ANN), for metal forming

Project Intern, Dept of Atomic Energy, RRCAT, Indore

- DAE [JULY ’2013 – JUNE ’2014]

o Project Title : Design and Development of tools for different parts of Single Spoke Resonator o Responsibilities

Non-Linear Finite Element Analysis for sheet metal forming Process

Niobium material is used for forming which is operated at 2ºK temperature at superconducting state

Modelling and Assembly forming tool are carried out in UG-NX 8.0

Ls-Dyna and HyperForm are used for forming Analysis and optimization of forming parameters

Solved Bench mark problem using Hands on calculations and simulation; compare results CAREER OBJECTIVE

EXPERIENCE DETAILS

For validation used Co-ordinate Measuring Machine and POLY WORK software for reverse engineering concept

M. Tech 1st Year Mini Project [DEC 12 ’ – MAY ’13] o Project Title : Redesign of Clutch Fork By Shape Optimisation o Description :

Shape and size optimization of clutch fork using OptiStruct software

Organisation: Thorat Industries

Role: Graduate Engineer Trainee [JUNE ’11 – JULY ’12] o Responsibilities

Use of FEA in Design of products to minimize testing cost and time

Develop prototypes for Benchmarking purpose

Conduct benchmarking test for new products developed based on FEA

Data interpretation of FEA(Hyperform) results as well as experimental results

Finalize prototype design and Conduct field tests for new products

Under Graduate Project [JUNE ’10 – MAY ’11]

o Project Title : Static Stress Analysis Of "BAJA" Vehicle Roll cage o Description :

In the project, we did static stress analysis by using ANSYS 12.0 software and identified critical stress zone in roll cage

Mounted Strain Gauges at critical stress zones then identified stress values at these locations and compared these experimental results with simulation results obtained from ANSYS

Software Skills

o Modelling, Assembly Tools: UG NX-7.0 & 8.0

o Meshing Tools: Hyper Mesh (2D & 3D Meshing, Pre-Processing of LS-DYNA) o Analysis Tools: Ls-Dyna, AUTOFORM, PAM-STAMP, HYPER FORM, RADIOSS, ANSYS(Structural, Thermal, Electromagnetic)

o Programming Languages:- C, C++

DECLAIRATION :

I hereby declare that the above mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above mentioned particulars. DATE :23/06/2016 SANDIP D. JADHAV

CLASS YEAR BOARD/UNIVERSITY %/CGPA INSTITUTE

M. Tech Mechanical 2014 S.R.T.M.U. Nanded 8.51 S.G.G.S. I.E.&T. Nanded. B.E 2011 Shivaji University,Kolhapur 67.00 R.I.T., Sakharale XII 2007 Maharashtra state board 69.17 Balwant College,Vita X 2005 Maharashtra state board 74.66 M.G.V. Khanapur ACADEMIC DETAILS

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