Engineering Engineer

Sudip Ghosh

**** ***** **** ***** ******: 563-***-****

Davenport, IA 52807 Email: ******@*****.***

Multicultural leader and team builder with 20+ years experience in achieving Manufacturing Engineering (ME) process excellence, improving productivity, increasing profitability and implementing continuous improvement strategies.

Highly flexible team builder who contributes strategic direction, bridges the technical to commercial gap and increases profitability.

Areas of Expertise:

Manufacturing Engg.

Process Engineering

Lean Manufacturing

Facility Startup

Six Sigma

Polymer / Composite Molding

Assembly & Welding

Team Leadership/Coaching

Global Project Management

Operations Management

New Product Programs

Process Improvement

Professional Experience

John Deere Moline, Illinois

Manufacturing Engineering Lead – Product Development June 2014 – Present

Directs manufacturing engineering for global combine programs generating $5.7+ billion in annual revenues and ROI of 20%. Defines and executes manufacturing engineering strategies, economic analysis and manufacturing feasiblity.

Manages an annual budget of $10+ million and lead a cross-fuctional team of 12 which deliver global program goals to meet schedule, budget, safety, quality, delivery & productivity for launch of new products.

Leads team for Design for Manufacturing, PFMEA to meet design & manufacturing requirements.

John Deere San Marcos, California

Global Manufacturing Manager Mar 2009 – May 2014

Integrated the manufacturing engineering functions of 3 newly acquired business with 11 existing manufacturing facilities (70,000 sq. m.) in the US, Europe, South America, Australia and Israel.

Led team’s negotiations and collaboration in the co-development of a 40,000 sq. m. shared manufacturing facility in China with 3 other John Deere divisions which became the mode for future John Deere shared manufacturingnfacilties.

Achieved $20 million cost avoidance on $300 million of annual sales by introducing lean manufacturing processes including productivity improvements, process standardization & best practices.

Implemented a global standardized data collection/ERP system, evaluated operations and equipment, implemented changes and initiated design modifications, new technology based solutions and training.

John Deere Gummersbach, Germany

Lean Manufacturing Manager Aug 2007 – Dec 2008

Accomplished 17% productivity increase, reduced inventory by 27%, lead time by 25% and labor costs by 23% by incorporating lean manufacturing processes into a German consumer products manufacturing facility.

Gained John Deere’s lean manufacturing (DPS) certification in 18 months and introduced continuous improvement strategies including Kaizen, 5S, VSM, FMEA, DOE and Quality Tools and Material Flow Analysis.

John Deere (Corporate Technology Center) Moline, Illinois

Senior Engineer July 2001 – Aug 2007

Led supplier improvement team which introduced and deployed scientific injection molding process to 25 suppliers globally ($28 million annually) reducing cycle time by 10% and waste by 5%.

Provided a high-level of expertise in polymer engineering to successfully transfer new products from design and product development to manufacturing.

Provide leadership in material (polymer/composite) testing lab.

Robert Bosch Fort Wayne, Indiana

Process Development Engineer Mar 1996 – June 2001

Provide process engineering support for advance processing, part design and material testing /analysis for injection molded automotive parts.

Use of instrumented process control (cavity pressure control/decouple molding) in injection molding.

Project leader for implementation of a cost reduction program with Ford for post consumer recycled material & lead implementation of $1.5 million automated work cell for GM products.

Kalfact Plastics Company Greeneville, Michigan

Process Development Engineer Nov 1993 – Feb 1996

Process engineering and scientific molding of injection molded parts and co-injection (two materials) molded parts for automotive customers..

Conduct trials, process optimization, recommend tooling improvements for injection molded parts.

Trainee Engineer experience in Germany –

Somos GmbH May 1990 – June 1991

Development responsibilities for automating and improving the drying process for various engineering thermoplastics as PC, PET, Nylon etc.

Franz Jantsch GmbH Nov 1989 – April 1990

Support precision injection molded thermoplastic parts by shop-floor processing, troubleshooting, process optimization and quality control.

EDUCATION

MBA, The University of Iowa, Iowa City, Iowa Aug 2001 – May 2004

M.S., Polymer Engineering, The University of Akron, Akron, Ohio Sept 1991 - Oct 1993

B.S., Chemical Engineering, Tech. Univ. of Budapest, Budapest, Hungary Sept 1985 - Aug 1989 B.Sc., Chemistry, University of Bombay, Bombay, India

LANGUANGE

German – Working proficiency

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