Lean Manufacturing Management

Arun Tatke

Contact: +91-986*******

E-mail: *******@*****.***

OBJECTIVE

Seeking a senior management role in production and operations management in an organisation that fosters growth,learning and self development with value addition to the organisation.

PROFILE SUMMARY

More than 28 years of diversified experience with Thyssenkrupp Industries India Ltd. Leading production for centrifugal machines department involving Planning, Execution, Assembly and installation for domestic & export markets, trouble shooting and inspection prior to dispatch to client.

Effectively developed and lead a large work team to accomplish operational objectives by coaching and mentoring and imparting training as and when required.

Lead identification and resolution of operational and manufacturing problems within deadlines, commitments and order acceptance.

Managed multiple priorities and met daily production targets while consistently reducing downtime, rejection and rework.

Developed new procedures and processes in Fabrication, Machining and assembly work to improve production accuracy both in quantity and quality thus providing customer satisfaction.

Competently utilized ISO 9001 processes, Lean Manufacturing, Six Sigma, SQC,Toyota mfg. principles, Kaizen and related process improvement techniques to ensure the most cost-effective manufacturing process within the dept.

Efficiently set and control operational budgets with quality .

Implementation of SAP, ERP in the dept. for its betterment.

Self-motivated and fast learning individual with excellent communication and interpersonal skills, ready to accept any challenge within the organisation.

Strong belief in continuous learning, acquiring knowledge and skills on new technologies

Also visited various sugar sites for trouble shooting of centrifugal machines, performance trials and installation.

Expert in Dynamic balancing and Vibration analysis, field balancing.

Carried out all relevant shop floor activities in medium and heavy fabrication – set up, fabrication, stage inspection, welding [ GTAW,GMAW,FCAW,SAW ], distortion control,final in house and third party inspection, painting upto dispatch.

Prepared detailed and elaborate process sheets for various complex fabricated jobs .

WORK EXPERIENCE

1.Thyssenkrupp Industries India Ltd – Deputy General Manager [ Mfg. ]

July 1986 till Oct- 2013.

2.Independent consultant and Knowledge Partner – SME for Gyanvruksham Consultancy services.

Nov. 2013 till date

3.Plant Head in Pvt. Company in Chakan, Pune.

May 2015 for a brief period – Could not continue due to family crisis.

4.Currently working as GM – Operations in a pvt. Company in Chakan taking care of all departments – Mfg, assembly, production, planning,QA,Design,HR activities, ISO activities, intersacting with clients – Local and Overseas.

Responsibilities:

Develop and execute production schedules based on business demands and monthly targets.

Maximize effectiveness of production team, equipment and materials to produce high end machinery within planned schedules while reducing costs and rework.

Attain a sustained improvement of 10-15% in productivity year on year

Develop and track cost improvement projects to reduce production costs by 10%

Lead, develop, educate and evaluate production staff.

Ensure safe work environment through implementation of safety awareness programs and compliance with OHSAS (Occupational Health And Safety Aspects Study).

Design, implement and audit quality control processes in line with ISO 9001

Active involvement in cross functional communications and coordination. This involves regular coordination with Materials, Inspection, Design, Projects, Stores and Dispatch to achieve the delivery results with target dates set.

Develop technical documents including instruction manuals and procedure manuals for centrifugal m/c assembly, installation and trouble shooting, Dynamic balancing of rotating parts.

Imparting training on various topics like- tool box safety talk, ISO, OHSAS, TPM, Basic manufacturing processes. Inventory management, Productivity improvement, Improved methods, ERP tools.

TECHNICAL SKILLS

MS Office

Proficient in MRP/ERP/SAP systems

Thorough knowledge of safety standards and compliance

Thorough knowledge of quality standards and systems

In-depth knowledge of Lean Manufacturing and Six Sigma techniques

Knowledge of business and management principles involved in planning, resource allocation and human resources

Dynamic balancing, vibration analysis, monitoring and correction of rotating parts in industrial applications.

I.S.O. In house training for audit and effective implementation.

O.H.S.A.S. training and effective implementation.

In depth knowledge of various mfg. and production processes.

Detail up to date knowledge about fabrication and welding processes.

ACADEMIC CREDENTIALS

Qualification

Board / University

Class

B.E. (Mech.)

Govt. College of Engg., Pune University

1 st Class with Distinction

H.S.C.

Maharashtra Board

1st Class with Distinction

*Stood 12 th in HSC Board

S.S.C.

Maharashtra Board

1st Class with Distinction

* Stood 14th in S.S.C. Board

APPRECIATIONS AND AWARDS

Mr. Madhu Dandavate – Minister for Railways India.

Raja-Rani and Rajkumar Travels.

Mr. T.B. Awale – Div. Chairman Maharashtra State Board of Secondary & Higher Secondary education.

Stood 14th in S.S.C. Board Examination.

Best outgoing student from Fergusson College Pune.

National Talent Search [ NTS ] scholarship.

National Scholarship from – Ministry of Education & Culture Govt. of India.

Rotary Club of Pimpri, Pune for – Effective Inter Personal Relationship.

Hon. MLA Ratnappa Kumbhar.

Deccan Education Society, Fergusson College, Pune.

Expertise in –

Production planning and control – All activities- sheduling, routing,capacity mapping, OEE and OEM analysis

Process planning and improvements in 3Ms, Identification of Grey areas.

Methods engineering and Improvements

In depth knowledge of - Assembly of various m/cs in Sugar, Cement plants

Trouble shooting of the rotating equipments- sugar/cement/centrifugal.

Dynamic Balancing of all rotating equipments

In depth knowledge of QA, ISO, OHSAS and related procedures

Proficiency in SAP, ERP and implementation across the line

Imparting in depth training to new entrants in mfg. field.

Concepts of Lean Mfg, Toyota Mfg. principles, Kaizen techniques.

Indepth understanding of PERT and CPM techniques, Problem solving techniques.

Updated knowledge of all QA and inspection procedures.

Preparation of work procedures for ISO and approval by MR.

Various mfg. and production processes, fabrication and welding technology.

PERSONAL DETAILS

Address: 8 - ‘DEOVRAT’, Karve nagar, Near Vitthal Mandir, Pune- 411052

Nationality: Indian

Languages: English, Hindi, and Marathi.

Salary - 17-18 lac INR [ Negotiable.]

Joining date – 10 days

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