Six Sigma Quality Engineer
Resume:
Gregory N. Johnson
**** *** ******, ****** ** ***65
******************@*****.***
Qualifications
Special Skills: Lean Six Sigma Green Belt, Certified. Well practiced in inferential statistics, SPC, FMEA, RCA, DOE, and Lean Methodology and project management. Subject matter expert for ISO 9001, 17025, 14001, TS 14969 and OSHAS 18001 auditing and conformance.
Work History
KONE Supplier Quality Engineer (08/13-Present)
Escalator Category Supplier Quality Engineer for Americas region of KONE, responsible for assuring KONE quality, safety, and environmental requirements are met by regional and global suppliers for North American made KONE product. Administrator of corrective and preventative actions with suppliers for requirements gaps, contractual adherence, and non-conforming product. Responsible for drafting quality portion of sourcing contracts with regional and foreign suppliers, contributor to global KONE supply agreements. Perform auditing and qualifying suppliers to KONE standards for a multi-million worldwide supply chain, including Asia, Europe and the Americas. Assess risk of regional and global suppliers as to meeting KONE requirements, addressing gaps with other regional and global partners. Administrator for the Escalator category Supplier Excellence program, including the global rating and monthly measurement process and feedback process. Support programs and requirements for shared suppliers of Escalator/Elevator material. Execute supplier development program for Escalator category Americas including PPAP/CTQ/SPC lean, six sigma, AIAG and APQP tools with suppliers. Plan, host, present, demonstrate, facilitate and train at internal and external events and trainings. Administrate supplier development projects with suppliers and PPAP/APQP implementation. Mentor internal and external participants in project level execution of supplier development and internal activities. Act as Project leader for KONE GAP projects and Supplier development areas. Act as the subject matter expert for manufacturing capability of suppliers and potential suppliers. Assist Sourcing in contractual execution, supplier selection. Provide analysis of supplier overall capability including technical, capacity, design support, quality. Support Other KONE functions including engineering, warranty, manufacturing, logistics, etc with supplier related analysis.
Accomplishments: Recently Completed Project Management Course. Greater than Ninety Percent sustained improvement in ESM-Vendor EFR in one year. Supplier on time sustained at 99% or better.
Nichols Aluminum/Quanex Quality Assurance Supervisor/Six Sigma Green Belt (5/10-6/13)
Evaluate quality testing and methods performed for an aluminum coil finishing plant including cold rolling, annealing leveling, coil coating, and slitting. Provide control recipes for target anneal mechanical properties. Determine customer requirements and evaluate industry specifications specified. Disposition non-conforming material. Evaluate customer non-conforming material complaints and disposition, testing and developing quality process to improve customer satisfaction. Evaluate supplier material testing and quality assurance procedures. Qualify new suppliers and development of new product requirements. Audit Standard Work of production employees and advise coaching or correction to employees. Lead trial process for new product developments and product testing and manufacture for entire plant. Develop and evaluate test methods for quality assurance testing. Responsible for calibration and care of all test and lab equipment including accelerated environment testing. Dimensional Measurement training and calibration for plant. Prepare quality reports within SIM guidelines, special reports and analysis as necessary. Coach SIM management to other supervisors. Support TPM and engineering changes to production equipment. Support EHS records and improvement projects. Monitor Quality factors for Statistical Process Control of Six Sigma Projects and present reports to Executive management. Prepare project reports for Executive management of lean six sigma projects for facility. Prepare control plan communications and coordinate training and hand off for lean six sigma projects. Evaluate potential for lean Six Sigma projects and contribute to project pipeline. Facility lead for data collection analysis and integrity. Facility lead for statistical related reports and presentations. Lead six sigma projects assuring DMAIC process. Coach uncertified green belts with six sigma methods and tools. Assist other facilities as needed and research and assist in develop best practices for plants.
Accomplishments: Lean Six Sigma Green Belt Certification. 11 six sigma projects participated, 5 as Green Belt, and Project Lead. Total cost savings $150,000 annual return, $25-35 million capacity annual return total. Lean Six Sigma lead at facility, providing method support with Six Sigma tools. Dale Carnegie Immersion Training.
Volt/Caterpillar Research and Development Engineering (12/06-2/09)
Evaluate and report test results for new and existing products for sub-component testing, including vibration, temperature, and accelerated environments, etc. Coordinate and monitor testing for Electromagnetic Emissions and immunity testing. Develop test simulation equipment for all testing or develop specifications for test simulation to other divisions or outside suppliers. Participate in six sigma projects and prepare data and reports for lead black belts. Assure data collection integrity and accuracy using DMAIC and DMEDI Process with senior engineering support. Develop lab and in field display metrology methods and testing. Perform testing and reports to senior engineers and suppliers and other divisions. Assist in projects with other divisions. Maintain lab equipment service and calibration. Modify components for testing or coordinate outside modification. Evaluate test equipment and materials for lab best practices and supply specifications to suppliers.
Accomplishments: Six Sigma Green Belt Training, Display Metrology Lab design and qualification.
Carlin Automation Sr. Service Technician (3/06-12/06)
On site/internal service of automation and process related electronic control equipment for a variety of manufacturers. Plastics: extrusions, blow molding, ribbon film plastics. Metals: Extrusions, casting, heat treat and annealing. Calibration of devices and configuration. Prepare Test reports to A2LA and ISO 17025 standards. Sales Liaison for product replacement and configuration design.
Education
Hamilton Technical College
1011 East 53rd Street, Davenport IA 52807
Bachelors of Science Electronics Engineering Technology
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