Engineer Quality Assurance

SUMMARY:

Industrial Engineer with Strong Quality Assurance, Supplier Quality Assurance, Lean Manufacturing and six sigma Back ground.

6+ Years of experience as Quality Assurance Engineer, Supplier Quality Assurance Engineer in different types of Manufacturing Industries like Automotive, Oil and gas.

Projects includes Setup Time reduction, Cycle Time Reduction, Line Balancing, Load leveling, Six Sigma, Ergonomic Risk Analysis.

Knowledge on Total Productive Maintenance (TPM).

Exposure to plant layout, Quality and process improvements, scheduling and project management, root cause analysis.

Quality control of construction activities, Project management, Preparation of material requirement and scheduling as per the BOQ, testing of materials, Coordination with Consultants & Clients, Prepare Progress Report.

Good Knowledge On welding Activities and Did Certification in Welding inspection (CWI).

Vendor/Supplier Evaluation Audits carried out for Different Suppliers (Tier 1, Tier 2) for making them approved for supply Materials.

Conducting Audits for internal departments to meet ISO main Audit for continual improvement of system

Good hands on experience on APQP, PPAP, FMEA,8D, Root Cause Analysis.

Material Planning & developing vendors for obtaining timely procurement of materials & equipment’s at cost effective prices to ensure smooth execution of projects.

Ensuring suitable deployment of manpower & timely availability of manpower (designers & engineers) and equipment’s / materials to ensure timely execution of the projects

EDUCATION:

Masters in Industrial Engineering from Lamar University, TX - (Aug 2014 - Dec 2015).

GPA- 4.0/4.0.

Bachelors in Mechanical Engineering from Andhra University, India – (Sep 2004 – June 2009)

GPA – 3.2/ 4.0.

RELEVANT COURSEWORK;

Operation research

Simulation of I.E Systems

Human factors and Ergonomics

Lean Manufacturing

Human computer Interaction

Introduction to Process Analysis

ERP

statistical Decision Making

Industrial Management.

Scheduling and Project Management.

Six Sigma

Quality Management System

ISO

Quality and Process Improvement

Production Inventory Control.

Auto CAD

ACADAMIC PROJECTS

Created simulation Model for International Students services office to reduce the Registration and waiting time for students.

Designed an ergonomically efficient conveyer belt in University Dinning hall to reduce the stress for workers.

Project presentation on Virtual shopping with the aid of human computer interaction.

Analyzed the case study of Six sigma implementation in Galvanized steel production and reduced 25% of defects.

PROFESSIONAL EXPERIENCE:

Euro Mechanical, ABUDHABI

QA QC Engineer/ Supplier Quality Assurance engineer Jan 2013 – July 2014

Responsibilities:

Implementing continuous improvement process like six sigma and 5S audit.

Initiating action to prevent the occurrence of any non-conformities relating to the product, process and recommending solutions through designed channels.

Quality manual Preparation

Documenting Quality Management System QMS (ISO 9001: 2008).

Implementing and Audit for ISO 9001 :2008 QMS.

Preparing and getting approval of Advance process quality planning(APQP) and strictly following the APQP in each and every stage of manufacturing.

Finding the root cause for the Non- conformities and submitting the Failure mode & effect analysis to the client and getting approved (FMEA).

Vendor/Supplier Evaluation Audits carried out for Different Suppliers for making them approved to supply Materials.

Conducting Audits for internal departments to meet ISO main Audit for continual improvement of system.

Witness of Mechanical Test in laboratories – tensile, Impact, Hardness and Bend Test.

Review and Approval of Quality Plan / Inspection test Plan.

AIR Liquide, INDIA

QA QC Engineer /Supplier Quality Assurance engineer May 2012 – Dec 2012

Responsibilities:

Preparing the standard work procedures for client approval.

Approving the vendor documents.

Regular monitoring and conducting audits on suppliers and vendors.

Selection of new suppliers as SQMS.

Responsible for activities to maintain ISO 9001 and ISO 14001 Certification.

Strong Knowledge on FMEA, PPAP, APQP and FAI.

Checking the Quality of incoming Materials like Raw Materials, brought out Parts.

Implemented Supplier Qualification program.

Inspection of various equipment’s like Air Purification vessels, Storage tanks (Like LIN, LAR LOX) and Field Erected Storage tanks, Water wash towers, Cold Box Piping & Columns at different vendor locations and in-house as well.

SGS India Pvt Ltd, INDIA

QA QC Engineer/ Supplier Quality Assurance engineer June 2011 – April 2012

Responsibilities:

Attending for inspections as per client’s requirement

Satisfying the client requirement in given time and delivery the right product

Inspection of different manufacturing items as per approved client documents.

Inspection of Onshore Fabrication of Process Platforms for Equipment’s, Piping & Structure.

Inspection of Auto Mobile Parts Like Pistons, Bearing, Ignition etc.,

Strong knowledge on ISO 9001, TS16949 standards.

Inspection of pressure vessels, heat Exchangers, storage tanks and piping.

Inspection of Crane Girders, Roof Structures, Columns, Beams, Channels, Gussets, Splicing joints, rail Alignment, Skid structures, Conveyor galleries, handling systems, Crane structures, offshore & onshore Platform Structures etc.

Witness welding procedure qualification test and review of related documents.

Param Jyothi engineering ltd, INDIA

QA QC Engineer June 2008 – March 2011

Responsibilities:

Review of the QC documents.

Review of material test certificates.

Monitoring site Fabrication activities

Conducting Welder Qualification Test as per ASME Sec IX, AWS D1.1. in presence of Third party inspection agency

Preparing Welding related documents WPS, PQR and WPQ as per ASME Sec IX, AWS D1.1

Reviewing of Sub-Contractors Inspection & Test plan, Project quality plan, Welding procedure

Implementing mandatory standards & Specification as per the client requirements.

Verifying welding reports given by welding Inspectors.

Highlighting the violation of site by entering the Daily inspection log.

Conducting and witnessing the Welding Procedure qualification test as per the ASME Sec IX.

Preparing the Welding Procedure Specification.

Preparation of NDE, Welding Matrices, Weld joint History.

Preparation of Weld Joint History and Welder Control Chart.

Deploying welding inspectors’ area wise as per standards and client requirements.

Preparing and Reviewing the Drawing related to modification & improvements.

Technical Skills

Certified Welding Inspector CWI, NDT

Lean Manufacturing, Six sigma.

QMS, ISO 9001, TS16949,8D, PPAP, APQP.

Basic Offshore Industrial Training.

Auto CAD

Microsoft Word, Excel, Power Point.

Contact this candidate