Manufacturing Management

F aisal A hmed

B-*** Block#** F.B Area Karachi

Cell # +923**-*******

Office # +922*-********

************@*****.***

PERSONAL SUMMARY

A passionate and forward thinking individual who never compromises on quality and who always makes

things happen. Faisal is an expert at coordinating the work of team members in order to maximize production and

deliver results. He has a positive 'can do' solution focused mentality and is a sociable individual who puts people at

ease from the moment he meets them. As a true professional he has a great understanding of the production process

and always strives to be the best at whatever he does. Right now he would like to join a reputable company that takes

real pride in its products.

WORK EXPERIENCE

GlaxoSmithKline Pakistan

ASST. MANAGER MANUFACTURING MAY 2015 Present

Responsible for providing leadership and management to Lactam Oral Manufacturing and for ensuring the

organizational effectiveness of the team.

Duties:

Lead the Manufacturing operations and team of Lactam Oral Manufacturing which include Dispensing,

Blending, Compression, Encapsulation and Primary Packaging Operations to meet Supply demands and

Quality standards.

Responsible for the weekly and monthly production planning by coordinating with Logistics team.

Effective QMS implementation in Oral Manufacturing zone by conducting L1 Audits.

Develop new SOPs in the light of GQP and GQMPs by GSK Global for Oral Manufacturing.

Responsible for Inspection readiness in the area for visits and regulatory purposes.

Maintain and update departmental KPIs for performance management of Oral Manufacturing.

Attend Value stream meetings and play active role in the supply of products by Lactam Value stream.

Actively coordinate with Validation and Quality departments to carry out validations of various process in the

Manufacturing Zone.

Control capital and operational expenses to ensure products are supplied within allocated budgets for Lactam

Value Stream.

Maintaining, monitoring and meet targeted OEEs of equipment in my concerned discipline.

Ensure all zones in manufacturing comply with new GPS standards.

Generate ASMART CAPA and ensure No CAPA overdue L2, L3, L4 and various Audits by GSK Global.

Responsible to develop URS of equipment as per new requirements with cross-functional teams.

Effective handling of Deviations and Change control.

Conduct investigations and Root Cause Analysis using 6 Step RCA tools.

Ensure Risks in the department are well managed within Risk Management System.

Develop performance and Development plans with subordinates for mid-year and annual review.

Ensure EHS and regulatory expectations are met to avoid any sanctions.

Achievements:

Successfully deployed new CAPA effectiveness and Verification program in coordination with Quality

department at GSK Korangi, Karachi.

Deployment of new GSK PRODUCTION SYSTEM at Korangi Lactam Oral Manufacturing.

Productivity Improvements by 5% on MD300 Injectable Line and 8% on MG2 Encapsulation Line to meet

current demands.

Batch Size Increase in various SKU and Yield improvements by reducing waste.

Received No Major Finding during Annual Audit 2015 in Lactam Manufacturing Zone by Compliance Audit

Group GSK.

GlaxoSmithKline Pakistan

Production Officer April 2013 May 2015

Responsible for supervision of Sterile Manufacturing Operations.

Duties

Look after the Manufacturing operations of Sterile Products and all associated activities.

Ensure the delivery of Quality Products within given time frame and cost.

Perform effective L1 audits within Lactam Plant.

Generate CAPA and ensure No CAPA overdue L1 and L2.

Act as Quality Management System (QMS) Coordinator for Lactam Plant, to ensure In Place and In Use of all

approved SOPs.

Effective handling of Deviations and Change control within the plant.

Working on Risk Management System (RMS) by conducting Risk Assessment of various sections and

generation of Risk Mitigation plan.

Train production staff in personnel hygiene, GMP and EHS regulations and share best practices with staff via

Living Safety Program.

HSE Ensure 100% LOTO compliance, Zero Access Guarding, ZAP reporting and OCH monitoring of

employee.

Certified L1 auditor from GSK.

Sanofi Pakistan

Production Officer July 2011 March 2013

Responsible for supervision of Sterile Manufacturing Operations.

Duties

Supervise Manufacturing operations of Large and Small volume Injections.

To ensure the timely filling and optical inspection of Sterile Products.

To participate in various validation procedures and preparation of reports.

To log all the activities performed within concerned areas.

Compilation and review of Batch Documents.

Timely achievement of production plan, assigned per month.

Compilation and posting on SAP of Daily Work Report Sheet.

Development and updating of Batch Manufacturing records and SOPs on site.

To ensure that the processes carried out during routine manufacturing comply with cGMP and HSE

requirements.

Train production staff in personnel hygiene, GMP and HSE regulations.

Achievements:

Played Key role in the Team to timely achieve the installation, validations and starting of new Sterile Filling

Line.

Ophth Pharma (Pvt.) Ltd Pakistan

Supervisor April 2010 July 2011

Responsible for supervision of Ophthalmic and Sterile Manufacturing Operations.

Duties

Dispensing and Material Management of Warehouse Raw Materials and Packaging Materials.

Supervise filling and sterilization operation.

Maintain all warehouse records such as Dispensing Bin Cards and Logs.

Receiving of Raw and Packaging Material in Warehouse.

Maintain storage of items within raw material warehouse.

Other responsibilities include task assigned by Production Manager.

INTERNSHIP

One month internship @ Novartis Pharma Pakistan in;

Pharmaceutical Production

Pharmaceutical Quality Control

Pharmaceutical Warehouse

TRAININGS

CAPA effectiveness and verification by Regional Quality Executives

First line leader program

Quality work flow for handling deviations and change control using Trackwise.

Attended Aseptic Manufacturing Workshop held in London, UK.

Human Error Factor workshop

Root Cause Analysis (6 step RCA)

Risk Management System (RMS Champion Lactam)

Leading EHS (10 module workshop)

Technical Risk Assessment (Managing Product Life Cycle)

6 Standards of GSK Production System (GPS)

SKILLS

Proficient at MS Excel, Word and PowerPoint

Delegation, Team Work, Conflict Management and Adaptability

Trained at Total Financial Management System

Trained at BPCS, SAP, CARISMA3 (Trackwise) and JDE Edwards

Developed ability to produce Reports and Presentations to professional standards

Effective at Time Management and prioritizing tasks to achieve deadlines.

ACADEMIC QUALIFICATION

University of Sindh 2005 2010

Pharm. D (Doctor of Pharmacy) 3.56 GPA

Model College Hyderabad 2002 2004

H. Sc Pre-Medical

St. Bonaventures High School Nursery to Matriculation

PERSONAL DATA

Date of Birth : 12th October 1985

Marital Status : Married

Nationality : Pakistani

Languages : English

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