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Power plant boiler construction & commissioning, project coordination

Location:
201301, India
Posted:
August 10, 2016

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Resume:

PRIVATE AND CONFIDENTIAL PROFILE

Mobile: +917*********

E-mail : acv3tl@r.postjobfree.com

PROFILE OF RAGHUNATH .PANDA

Application for

Availability/Notice Period

One Month

Surname

Panda

First Name

Raghunath

Citizenship

Indian

Gender

Male

Passport Status

Z3156105 -Valid

Residing in

Andhra Pradesh, India.

Areas to consider

Willing to Relocate

Languages Spoken

English / Hindi / Telugu

Expectation

Current Salary

OVERVIEW

EXECUTIVE SUMMARY

Professionally and diversified Experience in Construction & Commissioning support of Supercritical Boilers & its Auxillaries.

Extensive experience in Construction Management, Commissioning & Start-up Procedures, Resource Management, Safety Operations, Cost Optimization and Manpower Management.

Passionate about QA/QC, HSE (Health Safety and Environment) and PSR (Plant Safety Regulations).

Outstanding interpersonal, motivational and communication skills.

Pro-active, strong leadership and extremely well organized.

Dedication and diligence.

Team player.

Quality Control

Project Leadership

Client Relations

Process Improvement.

Training.

ACQUIRED SKILLS / ABILITIES

Project Management (Planning, Execution & Coordination)

Budgets, Risk, HSE, Quality

Procurement

Team Leading

Communication Skills

General Management.

ADDITIONAL COURSES / CERTIFICATES

Attended 2 days training program on Construction Methodology of Supercritical Boilers, at ALSTOM, India.

3 days Boiler Commissioning & Logic Check-up workshop on Once through Sliding Pressure Supercritical (SPSC) Boiler, at Alstom India

5 days live site Training in Liquid Penetrant Testing, Magnetic Particle Testing, Radiography Testing and Film Interpretation.

Attended 3 days training Program on NDT “Level 1”, at BHEL Barh, India.

Alstom International EHS Passport IOSH EQF Level 2 Safety Course certification.

Attended 5 Days Live training on Planning & Scheduling Program with Primavera P6.

Attended 2 day training program attended in Advance Excel in Alstom India.

2 days Team building workshop form Blue Sky Learning at Delhi NCR- India.

EXPERIENCE

9 Years technical experience in Onsite Project Construction and Commissioning Support in Supercritical Once through Boilers.

Super critical once through boilers

Making detail plan and monthly look ahead schedule for all Construction & Commissioning activities.

Carry out technical application, layout and model reviews

Supervise the work of contractors on specific projects

Construction, Commissioning Checks, conducting tests & inspections to ensure operational effectiveness of utilities.

Ensure of work packages for Boiler Auxiliaries.

Take up with Engineering for NCR database (Non Confirmation Reports)

Sites lesson learnt capturing and then implement into the coming projects.

Participate in HAZOP reviews, plant layout, and process safety reviews

Support successful development of commissioning systems and procedures

Execute and coordinate among operations and Engineering

Oversee activities related to Construction & commissioning works

Manage database for Construction completion and commissioning process.

Commissioning work scope and project standards

Resolve and respond to technical queries on site

Planning of Commissioning start-up procedures schedules.

Search for cost effective improvements

Ensure the project scope of work is effectively delivered on time.

Technical assessment to national / international standards.

Building of relationships with all the Clients.

Implementation of HSEQ systems and procedures.

Ensuring a safe work environment for all on site by ensuring that all the HSE systems and procedures are adhered to.

Compiling of high level daily, weekly & Monthly progress reports.

Close monitoring in Sites RFI (Request for Information) & NCR (Non Confirmation Reports).

Well versed with ISO 9001, ISO 14001 & OSHAS 18001.

Identifying and resolving issues and conflicts within the project team.

CAREER DETAILS

(From most recent)

Name of Employer

Alstom India Ltd, Raichur, Karnataka- India 2 x 800 MW Super Critical Coal Fired Once Through Boilers.

Designation / Title

Lead Engineer - Boiler

Period of Employment

Feb 2013 - Current

Reason for Leaving

Personal and Career growth

Advise and Lead on:

Boilers Construction - Pressure Parts, Critical Piping, Pressure & Safety Valves and auxiliaries including HP series Pulverisers, Rotary Air pre-heaters.

Responsible for day to day Execution, Erection& Supervision activities of Boiler Pressure Parts & Auxiliaries (Fans (ID,FD,PA & Seal air, Air-preheater, pulverisers).

Planning, Preassembly, Erection & Alignment of Pressure parts including Hangers, panels (Vertical & spiral tube), headers, coils, Pressure Vessels (Separators, Storage, drain & flash Tanks, risers Etc.,) & Structure Supports & buckstays & Anti Vibration Baffles.

Ensuring correct mapping/planning of materials to ensure transparency in erection sequence.

Ensure implementation of construction QA/QC process & assists in quality audits at site.

Ensure Quality Control including joint fit-ups, Root gap maintenance, welding & its consumables, Radiography, Stress relieving etc.

Planning, Scheduling, Construction & Commissioning of Tri-sector Air-preheater Including Panels, Baskets, Bearings (Support & Guide) and their Lube oil Skids, Rotor Drive Assy, Seals, LCS Drives, TTMD & Sensors.

Planning, Scheduling, Construction & Commissioning of HP series1103 Pulverizer Including pulveriser assemblies( Body & Top), Motor, gearbox, bowl hub, journal head, roller, spring, classifier, Instruments ports, fire frightening, coal pipes, feed pipes, Lube oil skids.

Erection and Commissioning of Boiler & its auxiliaries control instruments as per P& Id’s.

Boiler Commissioning – Hydro Tests (Drainable & Non- drainable), First Fire, Chemical Cleaning (EDTA), Steam Blowing, Safety Valve floatings and Synchronisation.

Ensured Hydro tests Drainable (start –up, Economiser, & Evaporation system) & Non- Drainable (Superheater & Reheater system) with 1.5 times of designed pressure.

Air Tightening Tests of Furnace& Back Pass & Duct path from ID to Furnace for maintain Draft.

Monitoring & controlling steam, air, fuel & water parameters of the boiler.

Ensured the Chemical cleaning activity with required PPM, PH & Conductivity by implementing the procedures including superheater Back Filling, Hot water flushing, Alkali Flushing, Hot& Cold water Rinse, EDTA Flushing stage, Passivation & Cold water rinse.

Involved in Steam blowing and steam dumping of different stages including and ensured the Orifice Granularity (OG) on the target plates and ensure Cleaning Force Required (CFR) or Distribution Factor (K).

First start-up of ID Fan, FD Fan, BFP, PA Fan, LDO & HFO Gun trial and light up and No load & Load trails runs of Rotating equipment’s.

Rotating Equipment Commission checks and First Start-ups.

QA/QC & NDT- Pressure Vessels Joint fit-up clearances, Root gap maintenance, welding & its consumables, Radiography, Stress relieving, etc.

FQP & Protocols - RFI, NCR, WPS & FWS, Vendor instructions Manuals.

EHS - EHS policies, procedures and objectives, Hazards identification & risks assessments (HIRA), Use of PPE’s, Housekeeping maintenance.

Supervision and Coordination of Commissioning activities witnessing of tests.

Extra Works settlement with contractor & Client.

Facilitate “Lessons Learned” meetings and document them to ensure they are captured for use on future projects and complete other project closeout activities.

Name of Employer

PowerMech Projects Ltd, Barh, Bihar- India 2 x 660 MW Super Critical Coal Fired Once Through Boilers

Designation / Title

Senior Engineer- Boiler

Period of Employment

Nov 2008 to Feb 2013

Reason for Leaving

Personal and Career growth.

Execution and Lead On:

Responsible for day to day execution in Erection activities, Preparing Erection sequence of Pressure Parts & Rotary equipments including HP 1203 Pulverizers, 31.5 VI Bi-sector Air Pre Heater.

Responsible for day to day execution activities, preassembly of pressure parts panels with headers and buckstays, preassembly of coils (economiser & LTRH), roof panels with hangers and headers along with eye on the erection sequence involving checking of the preassembled components, alignment of panels, headers along with the attachments as per FQP.

Proper alignment and preparing erection procedures especially the Spiral wall of a Super Critical Boiler with proper alignment with the Tension Bars with systematic placement of winches etc. ensuring correct mapping/planning of materials to ensure transparency in erection sequence

Responsible for day to day execution in Commissioning activities of Boiler & Auxiliaries Commissioning (Hydro tests, Boiler Circulating Pump commissioning, APH Commissioning (Lunjstrom APH), Commissioning of HP Pulveriser (HP 1103), Windbox and Sofa dampers adjustments, Light up, Chemical cleaning, Steam blowing & Steam dumping, first coal firing and Safety valve pressure and floating Performance Test of Boiler ).

Involved in the commissioning of Pulverizers including No load runs, Lube skid flushing, Safety interlock checks, clean air flow test, Ring roll gap settings, Dynamic classifier setting, etc.

Involved in the commissioning of Bi-sector Air Pre Heater including TTMD panel (Thermocouple Temperature monitoring device for Fire detections), Main- Drive unit, Support & Guide Bearing Lube Oil skids flushing & LCS (Leakage Control System) drives.

Commissioning of Hot Air Dampers, Cold Air Damper, Seal Air Damper, Purge Air Damper and Gate.

Involved to checking the alignment procedure in Pressure parts & Rotary parts (APH & Pulverizers) and Monitoring the materials arriving timely at site.

Responsible for Quality Checks and attending Meetings with customers for erection status and quality checks.

Coordinating with customers for various operations and Re-Works like Fabrication, Machining, Erection, NDT etc.

Reconciling of materials & Sub Contractor’s Bill reconciliation.

Maintaining daily progress reports so as to check the achievement of weekly planned tonnage which in turn is required to follow-up the monthly targets in order to avoid a delay in the milestone set by the management.

Continuous follow up with the Sub-contractor for the progress of work.

Maintaining the Erection and Alignment Protocols as per FQP procedures.

Participate in Construct ability Reviews

Provide safety leadership, enforcing Company Health, Safety, and Environmental (HSE) policies, procedures and objectives

Coordinates closely with the QA Coordinator to ensure adequate quality assurance are in place.

Records of customer delay throughout the project.

Delegation of responsibilities to subordinates.

Interaction with Sub-contractors to meet the site requirement as per plan or site requirement to complete the project within stipulated time

Settlement of Extra work with Sub-contractors.

Customer Follow Up for the monthly Construction billing & ensure timely payment to Sub-contractors.

EMPLOYMENT

Name of Employer

Alstom India Limited

Designation / Title

Lead Engineer.

Period of Employment

2013 – Present.

Reason for Leaving

Personal and Career growth.

Name of Employer

PowerMech Projects Ltd.

Designation / Title

Senior Engineer/ Engineer/ Trainee Engineer.

Period of Employment

2008 - 2013

Reason for Leaving

Career growth.

EDUCATION DETAILS

Highest Grade

Bachelor of Engineering (B.Tech) in EEE

Institution

Pondicherry University

Pondicherry, India.

Year Passed

2008

COMPUTER LITERACY

MS Office (Word, Outlook, Excel, Access, Power Point, Projects )

Lotus Notes

Primavera P6

Adobe

Internet applications.

REFRENCES

Name

Company

Position

Cell Phone

Ernst Vander Zandt

Shanahan engineering

Commissioning Manager

+91-916*******

A.Mohan

Alstom India Ltd.

Senior manager

+91-800*******

Soumya Chatterjee

Alstom India Ltd.

Site Manager

+91-720*******

Dwarakanath

Powermech Projects Ltd.

Dy. Manager- Site

+91-939*******

Shasi Kumar

Powermech Projects Ltd

Senior Engineer

+91-773*******



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