Process Engineering&Maintenance Manager, Mechanical&Welding Engineer

Kubilay Akaslan

Acıbadem Cad, Tatlısu Sok, Cevade Yalın Apt, No:3 D:8 Üsküdar / İstanbul

******************@*****.*** Home: +90-545-***-**-** Nationality: Republic of Turkey SUMMARY

- Extensive experience of Mold Design and Production (Extensive; Rubber hoses and products, Glassware and Glass containers, Experience; Plastic parts, Sheet metal forming, and Aluminum cast )

- Extensive experience of CNC machine processes, CAD/CAM activities, Machine Part Manufacturing

- Extensive experience and knowledge of TS16949 and ISO 9000 requirements.

- Extensive experience of All Plant Maintenance and Automation activities

- Extensive experience of Rubber Part Production and Thermo-forming process engineering (Coolant Hoses, Vacuum Control Hoses, Fuel Hoses, Air Hoses, Brake Booster Hoses, TOC Hoses, Drain Hoses with Per-EPDM, S-EPDM, AEM, CR, NBR/PVC, Rubber Anti-Vibration parts,.etc.), equipment design and production, and Cost estimating and RFQ process experience

- Extensive experience Kaizen, SMED and lean production activities.

- Experience of Welding engineering, PTA, Thermal Spraying, Robotic and Rotary Welding systems EXPERIENCE

Process Engineering & Maintenance Manager KOCAELI, TURKEY AVON Automotive Turkey, Rubber and Plastic Hose Production, MGIC, Sep2005 – June2015

- Defined, developed, transferred and implemented rubber and plastic hose production processes

- Defined production standards of products, and solved technical problems

- Coordinated Capital Expenditures like Extrusion Lines, Autoclaves, Presses, Steam Plant, Plastic and Rubber injection presses, Finishing Machines, General production Automation (process and layout designs, definition of technical standards, work instructions, managed installations, and commissioning processes)

- Monitored and organized existing processes to ensure that all aspects meet specified regulations

- Coordinated of all maintenance activities of production, basic facilities, and production tooling

- Attended Plant Safety & Health Committee, proposed and made decisions for solutions.

- Prepared pricing of hoses and molds, made feasibility activities for sales groups

- Coordinated kaizen, SMED and lean production activities, prepared process and machine FMEA’s

- Initiated cost reductions ideas and/or quality improvement measures. Supported 8D corrective actions

- Prepared work instructions and trained operators, and personnel.

- Attended management, customer, and supplier meetings

- Prepared department budget, supported plant budget, and organized investments Fluid Circulation Systems Assistant Manager KOCAELI, TURKEY TEKLAS Rubber Co, Sep2001 - 2005

Managed all mold workshop, maintenance, automation and CAD&CAM activities up to 32 of staff

- Coordinated production tooling end equipment production (rubber hose production mandrels, checking jigs, assembly jigs, plastic and rubber injection molds, assembly equipment, automation activities of production units)

- Coordinated all maintenance and storage activities of production tooling

- Coordinated all design activities of production tooling, equipment, and automation

- Developed and implemented process improvements

- Performed feasibility studies and recommended new machines

- Researched and implemented new technologies for equipment design and production

- Coordinated of all maintenance activities of production machines (Predictive, Preventative and Periodical maintenance activities, annual safety tests) Mold Production Department Assistant Manager ISTANBUL, TURKEY CAMİŞ Glass Machines and Molds Production, ŞİŞECAM Group, Sep 1997-Mar 2001

- Coordinated glassware and glass packaging molds and defense Industry Parts production

(CNC and Conventional machines, EDM’s, 100+ workers, 6 supervisors, 2 engineers)

- Implemented Cell Production Systems for molds

- Managed mold design, prepared CNC Multi Axis machine programs and machining methods

- Worked on 6 axis robot (Reis, Germany) and made programs and for welding applications

- Defined Plasma Transferred Arc welding system and Flame Thermal Spray welding standards

- Worked on Plasma Transferred Arc, Flame Thermal Spraying, and Rotary Welding systems

- Organized new production technologies, improved production methods, lead-times, and costs

- Prepared and coordinated plant transfer (layout and workflow designs, trainings, commissioning)

- Propounded new investments, prepared feasibility studies CAD&CAM Engineer ISTANBUL, TURKEY

CAMİŞ Glass Machines and Molds Production, ŞİŞECAM Group, Sep 1989- Oct 1997

- Designed glassware and glass packaging molds

- Prepared CNC Multi Axis Machine programs and methods for molds and defense industry parts

- Used UNIGRAPHICS and AUTOCAD Cad / Cam programs

ACHIEVED PROJECTS

- Transferring and commissioning complete Rubber Hose Production System

- Transferring and synchronization of Rubber Hose Extrusion Lines

- Designing Cold runner systems for rubber injection molds

- Designing and Implementing Rubber Hose Clamp Gluing systems

- Designing Rubber Hose Green Stock Internal Lube Application

- Transferring and Implementing of plastic tube thermo-forming systems

- Quick Fit Assembly Machine Design and Installation Activities

- Process design and implementation of Glass Mold Cell Production systems

- Implementing 6 axis welding system for glass mold surface coating

- Coordinating Mold production plant transfer

- Investigating and Installing Waste Water Treatment Plant Investment

- Organizing investments and implementing all plant machines, steam plant, infrastructure EDUCATION

Bachelor of Science in Welding Engineering

International Institute of Welding (IIW), Istanbul 2013-2014 Bachelor of Science in Mechanical Engineering

Istanbul Technical University 1982-1987

COURSES AND SEMINARS

Cycle Time Calculation Methods 2 days, Avon Automotive, Turkey 2013 Management Techniques 4 days, Avon Automotive, Turkey 2012 Internal Auditing 3 Days, Bureau Veritas, Turkey 2008 6 Sigma and Lean Production 1 week, Avon Automotive, UK 2008 Management Principles 1 week, ŞİŞECAM Group, Turkey 1998 Cell Production Techniques 2 weeks, HEYEGLASS, Germany 1998 6 Axis Robot Welding Systems 2 weeks, Reis, Germany 1997 CNC Machine Programming 1 week, DMG, Germany 1997

Energy Saving Methods 1 day, ŞİŞECAM Group, Turkey 1997 PERSONAL SKILLS

Languages Turkish (native) English (professional working proficiency) Computer Skills UNIGRAPHICS, CAD / CAM, AutoCAD and MS Office apps Personal Interests Chess, Bridge, Fishing, Swimming REFERENCES / DOCUMENTS will be provided on request

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