Engineer Quality

RESUME

S.LAKSHMANAN */***,*th Street, Nehru nagar

Mob-909-***-**** M.K.Chavadi, Thuraipakkam

*: acv0n6@r.postjobfree.com Chennai-600 097.

Career Objective:

The job which offers great scope and helps to improve my abilities mentioned below. I take the job with the great sense of responsibility enjoy the challenges of new situation and expect to make a positive contribution in any position given to me.

Working Experience :

4.EL FORGE LIMITED Assistant manager ( December 2012 to Till date )

It s an automotive manufacturing company established in 1980,the major customers are Bosh, TRW italy, wabbco,maini precision,Volvo, ICMPL, Shakespeare it s a export customer.

Job responsibilities: Heat treatment production and metallurgy

CQI 9 Heat treatment implementing and followed .

Preparation of PPAP documents & metallurgical reports

Interacting with customer domestic and international customers.

Responsible for Mechanical and Metallurgical Analysis of rejected forgings, failed forgings.

Micro structural study of Heat treated Steel parts, Forged components for quality approval.

Experienced in materials testing and metallurgical lab activities, technical report writing.

Analyzing cost of the products & implementing various concepts to control the cost.

Monthly production planning with external and internal customers

Production failure analysis and take action with shift in charge .

Monitor and reduce internal rejection .

Supplier quality ensure and clear.

Supplier quality audit based on assessment standard .

3.RANE ENGINE VALVE LIMITED-SENIOR ENGINEER ( April 2011 to December 2012)

It s an engine valve manufacturing company established in 1942,the major customers are Hero moto corp, Maruthi, Bajaj,Ashok Leyland,Mahindra and Mahindra, DEUTZ it s a export customer.

Job responsibilities: In charge Pre machining shop

(Heat treatment, Forging cell, weld shop )

ÞMonthly production planning for entire internal customers.

ÞResponsible for customer complaint and support.

ÞManpower handling up to 140 operators.

Þ Production failure analysis and take action with shift in charges.

ÞProblem solving and production achieving by using PDCA.

Þ Daily routine managements (DRM) works for rejection and production

ÞForm 7 documents.

ÞCost reduction projects.

Þ Monitor and reduce internal rejection

ÞImplement TPM activities

2.TRACTORS AND FORM EQUIPMENT LIMITED- 23-07-2007 to 17-04-2011

GEARS DIVISION

Tractors and Farm Equipment Limited (TAFE), is a unit company of the Amalgamations

Group, one of India's largest Light Engineering Groups with diverse interests in Diesel

Engines, Automobile components, Tractors and related farm machinery. The groups

leadership technology, built on foreign know how ha been nurtured through indigenous

efforts. TAFE was established in 1961 to manufacture and market a range of Massey

Ferguson tractors and related far equipment in India. One of the largest tractor manufacturers

in India.

Designation: ENGINEER (Heat Treatment Production and Quality)

Job Profile:

Þ Process and quality control in Heat Treatment Process.

Þ DRM activities, Production planning,failures analysis with PDCA .

Þ Process evaluate for various case depth.

Þ Raw material inspection and quality control

Þ Reports, Documentation and updating works

Þ Problem solving in online condition.

Þ Implements Projects and Developments.

Þ Destructive test and analyze Microstructure.

Þ Responsible for customer complaints and support.

Þ Improve productivity.

Þ Monitor and reduce internal PPM.

Þ Achieving target without Quality defects.

Þ Improve operator s skills by giving training.

Þ Planning for preventive and shut down maintenance.

1.SUPER AUTO FORGE LTD : July'2003 July 2007 AT, Chennai.

DESIGNATION : Jr.Engineer – Heat Treatment Production.

Company Profile:

Super Auto Forge limited (SAF), established in 1975,is a pioneer and the largest Manufacturer of Cold Forged/Cold Extruded steel and Aluminum components in The Automotive Industry in India. Almost 100% of SAF business caters to OEMs.

Through Tier-1 customers SAF was awarded ISO 9002 certification in 1994 and TS

16949 certification in 2002. SAF is also an approved supplier to major Tier-1 Customers such as ZF Lemforder Corporation, Trw Automotive, AAM, Hendrickson, Robert Bosch Corporation, Visteon and GKN.

Functions and responsibilities:

1.Heat Treatment Production Activities:

Þ Handling, Maintaining Gas Carburizing furnace, Mesh belt continuous hardening

And Tempering furnace, Shaker Hearth Furnace. Induction hardening.

Þ Destructive test and observed Microstructure and decarb, Carbides inspection..

Þ 1st off approval and line inspection.

Þ Maintaining Ts records.

Þ SPC records (Capability study on furnace).

Þ Monitor and reduce internal PPM.

Þ To monitor & Improve productivity.

Þ Manpower allocation.

Þ Achieve the target without Quality defects.

Þ Improve operators skill by giving training.

Þ Do Preventive maintenance.

Þ Improve m/c Utilization.

Handling machineries:

Continuous gas carburizing furnace (CGCF) .

Sealed quench furnace.

Gas generator.

Press quench machine.

Mesh belt furnace, GCF(pit type furnace),sheakerhearth furnace.

Project Implemented:

1) Increased the capacity CGCF production from 180 to 240 no s by using new model fixture.

(Savings around Rs 11, 00000 per month) GOLD MEDAL GIVEN BY TAFE.

2) Veneering coating in CGCF for power saving.

(After improving 3 % saving in power consumption)

3) Easy sample preparation of metallurgy check - Test piece trials

(Saving of no. of full components as test pieces)

4) Additional heat exchanger introduction for quench oil cooling.

Handling special instruments like

Rockwell Hardness Tester.

Brinell Hardness Tester.

Micro Hardness Tester.

Spectrometer.

Technical Skills:

Operating System : MS DOS, MS Windows

ERP Packages : Working Knowledge in ERP System (Oracle Based)

Educational Qualification:

Diploma in Mechanical Engineering (DME) (2000-2003) from

PALLAVAN Polytechnic, Kanchipuram, Aggregate: 71 %

10th Std. Passed in First Class, [74%] from Kumara raja Muttaiah Higher

Secondary School, Adayar, Chennai, Tamil Nadu in March 2000.

Personal Details:

Date of Birth : 25th March 1985.

Sex : Male

Father's name : Mr.R.Seshan

Permanent Address : 5/507, 5th Street,

Nehru Nagar,

M.K.Chavadi,

Chennai - 600 097, Tamil Nadu, INDIA.

Phone : 044 - 24580745

Languages Known : English, and Tamil.

Interests and Activities : Reading Books, Playing Cricket.

Declaration:

I hereby declare that the above information is true to the best of my

Knowledge and belief.

Place: Chennai

(S.LAKSHMANAN)

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