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Maintenance Management

Location:
Lahore, Punjab, Pakistan
Salary:
200000
Posted:
May 17, 2016

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Resume:

Arslan Ahmed Amin

Cell: +92-322-*******, +92-332-*******; Skype ID: arslan3626

House No. A-20, Officer’s Colony No. 02, Madina Town, Faisalabad, Pakistan Emails: acutvb@r.postjobfree.com, acutvb@r.postjobfree.com SUMMARY:

A proactive and enthusiastic engineer with more than 05 years’ experience in Electrical

& Instrumentation Systems domain of oil & gas production facilities, proven at both strategic and operational level. Motivated to seek challenging assignments and responsibility, to achieve goal of the organization and work enthusiastically for growth and career advancement.

Possesses effective troubleshooting skills developed through technical experience.

Familiar with International Codes & Standards, i.e. ISA, IEC, NEC, ATEX, ISO, OHSAS, NFPA, API and IEEE.

Experience of commissioning, testing and maintenance of latest systems regarding Power Generation, Field Instrumentation, Distributed Control System, Safety Instrumented System, Gas Turbines, PLCs, Analyzers and Utility packages.

Proficient in SAT and FAT of different Electrical and Instrumentation systems of Oil and Gas Production facilities.

Ability to interpret Single Line Diagrams, Logic and Functional Diagrams, P&IDs, Process Flow Diagrams, and Inter-connection Diagrams.

Holds B.Eng., M.Eng. and M.B.A. degrees from Pakistan’s reputed universities. EXPERIENCE:

Total Experience = More than 05 Years

Engineer (Electrical & Instrument) September 2010 to Present Maintenance Section (CMMS-SAP)

Kandhkot Gas Field

Pakistan Petroleum Limited

Job Responsibilities:

Prepared, updated and reviewed PTW based job plans, work instructions and procedures in SAP for maintenance of instrumentation and electrical control systems in accordance to QHSE requirements.

Provided field supervision over the execution of critical maintenance activities of the equipment and ensure that the problems are resolved with minimum down time.

Performed extensive trouble-shootings on complex instrument/ electrical problems. Identified and specified potential system enhancements and modification to increase plant safety and reliability.

Managed spares requirements based on their consumption pattern along with their correct specification in SAP to ensure that all critical spares are available for plant maintenance.

Prepared various maintenance performance reports such as Preliminary Failure and Root Cause Analysis Reports.

Provided input for Preparation of next fiscal year budget, REVEX & CAPEX budget, monitoring and control of spares inventory to meet approved budget targets.

Implemented company QHSE System and promoted awareness of its use among department personnel.

Prepared Bill of Materials / Quantities (BOM & BOQ), technical specifications, contract documents and technical evaluation of bids & proposals for execution of departmental projects.

Developed and Maintained Software Library and Comprehensive Backup for Disaster Recovery.

Assisted Stores (Supply Chain) in maintaining Scheduled Holdings through collection of spares specifications, correspondence with Stores regarding Purchase Requisition & Supplier regarding RFQ, completion of Technical Evaluation against Supplier’s bid and PO placement to selected Supplier. Prepared Reorder Quantity (ROQ) & Reorder Limit (ROL) for Spares of all Instrumentation and review annually as per consumption.

Developed and reviewed E&I job SOPs, WIs and Hazard Identification and Risk Assessment

(HIRA) to ensure adherence to QHSE standards and procedures. FIELD PROJECTS:

Commissioning of three (03) SIEMENS Gas Turbine (SGT-400) and Compressors (STC-SV 10-7-B) Trains including Foxboro I/A Series DCS System, Triconex Combined Safety System, Power House

(Cummins Gas & Diesel Gensets), MCC, Plant Utilities including Potable/Service water, Inert Gas, Instrument/Service Air and UPS Packages.

Successfully designed and commissioned Gas Gensets External Cooling Water System Modification with M/s Schneider Electric, consisting of 03 no. cooling water pumps and 03 no. cooling water towers based on Primary / Secondary / Tertiary operation for 01 operation and 02 Standbys.

Designed and successfully commissioned new Effluent Injection Pumps Control scheme for Rotojet Centrifugal Pumps and Reciprocating Pumps including all safeties, motor starters and electrical power management from MCC.

Prepared detailed scope of work with M/s Siemens for conversion of Radial Bus Bar Scheme of MCC to Ring Main Scheme and sectionalization of bus bar for improving reliability of MCC.

Completed power transfer project of 255kW from KFGCS to DHP plant. Prepared SLD, panel drawings, specifications for components and performed commissioning.

Performed major overhauling of gas tribune SGT-400 with M/s Siemens, gas engines QSV 91G with M/s Cummins, switchgears Sivacon 8PT, EXD motors, Regulators and Control valves.

Developed Electrical and Instrumentation Workshops by designing layout, selecting furniture and tools. Implemented 5S as per total productive maintenance strategy.

Actively Participated in Annual turn around by performing different jobs of Loop checking of Instruments, Inspection and maintenance of UPS (uninterrupted power supply), Calibration of Level, temperature, pressure, flow transmitters.

Preparation of database for entire equipment tags with function locations and nameplate information related to E&I equipment to upload in SAP System (R3P version). Prepared maintenance plans, work instructions and task lists for E&I department and uploaded in SAP System for Auto MWO generation. Preparation of E/I Master Preventive Maintenance Plan including Planning, Scheduling & incorporation into SAP. TECHNICAL EXPERTISE:

Gas Turbines: SGT-400, 13.8MW 3 Siemens Gas Turbine. Vibration Monitoring System: Bentley Nevada 3500.

Compressor Control System: Series 3 Plus controllers by CCC (Compressors Controls Corporation). Distributed Control System: FoxBoro Invensys IA Series V 10.0 Safety Instrumented System: Triconix V4.2

Programmable Logic Controllers (PLCs): Siemens Step 7-200 /300, Allen Bradley Logix 5562, Modicon TSX.

Field Instrumentation: Testing & Calibration of ROSEMOUNT Transmitters and Gauges (Pressure, Temperature, Flow & Level). Testing & Calibration of FISHER Control Valves & Stroke Testing of METSO Shutdown Valves. Breakdown Maintenance of Regulators & Testing of PSVs / PRVs. Fire and Gas System: Open Path gas detector (Det-tronics), Closed Path gas detectors (Det-tronics, Simtronics, Crowcon), H2S gas detectors (Det-tronics), UV and IIIR type flame detectors (Det-tronics, Simtronics), Heat detectors (Det-tronics, Simtronics, Crowcon), Addressable Smoke Detection System

(Kidde).

Power Generation:

Cummins QSV 91K, 2150 KVA 3 Gas Generators troubleshooting and maintenance.

Cummins 512DFGB 700KVA 1 Diesel Generator maintenance and troubleshooting

Digital Master Controller, DMC-300 testing and troubleshooting.

LV Switchgears (Siemens Sivacon 8PT) maintenance and troubleshooting.

Motor Starters, ABB 350kW Drive, 250kW Wye-Delta, commissioning, testing and troubleshooting. Explosion Proof (Exd) and Increased Safety Motors Overhauling.

Protection Relays, Gensets Synchronization, Load Management System / Load Shedding System.

Thermography of MCC Panels using Fluke Thermal Imager Ti10

Industrial earthing system and lightening protection system.

Sealed and flooded Batteries maintenance, Distribution Boards, Power Cables Laying and testing.

Workshop Equipment: HART375 Field Communicator, Temperature Calibrator, Deadweight Tester, PSV Test Bench, FLUKE Power Quality Analyzer, FLUKE Field Simulator, Secondary Injection Set. Others:

UPS System, 40KVA 2(Gutor) Flare System (Zeeco)

Compressed Air System (Atlas Copco) PAGA System (TOA Japan)

Inert Gas System (Ingersoll Rand) PABX System (Alcatel)

RO Plant / Water Treatment Package (Al-Kauthar) CCTV System (Logitech)

Moisture analyzer AMETEK 3050 OLV Battery Charging System (Earskine)

Gas Chromatographs (DANIEL Danalyzer Model 500 dual GC with controller model 2350A)

Flow Computers (Fisher Flow Computer FLOBOSS 407 and S600+, and OMNI flow computer)

SCADA system (Motorola, SCADA pack, Modicon)

Cathodic Protection System (TEG 5120 based)

COMPUTER SKILLS:

SAP(R3P Version), Microsoft Office, Excel, Visio, Fox-select (Foxboro IA Series), Tri-Station 1131

(Triconix), S-7 Simatic Manager, WinCC Flexible 2008 SCADA, RS Logix 5000, Wonderware Intouch 10.1, HYSYS 8.0, Intellimax Plant (ERP), AutoCad Electrical, Primavera P6, MS project 2013, PID Tuning-Loop Control Station.

INTER-PERSONAL SKILLS:

Excellent communication skills with English proficiency (Written and Oral).

Flexible personality with good leading, team building and management skills.

Capability to work under pressure with impending operational threat or during systems breakdown or failure.

Able to prioritize and focus on essential work to quickly reach decision point. TRAININGS AND COURSES:

QMS 9001, ISO 14001 EMS and OHSAS 18001, ERP System, Cost of Quality, Productivity Improvement Techniques, Process Safety Management, Hazard Identification and Risk Assessment, HAZOP, Occupational health and Safety, Permit to work system, Communication Skills, Team Work Skills, Decision Making Skills (Organized by PPL).

‘Protective Relays Applications in Power System’ by Haward Technology Middle East from 04th to 08th April 2016.

SAP System (R3P version) Maintenance Work Orders Processing, Contracts Management, Spares and Material, MMDM, IHS.

Professional Courses: ‘Project Management’, ‘Production and Operations Management’, ‘Conflict Management’ and ‘Crisis Management’ completed in August 2014 from Virtual University of Pakistan (VU).

Professional Course ‘Circuits and Electronics’ completed in January 2013 from world class institute Massachusetts Institute of Technology (MIT) USA.

5 days practical training on ‘Instrumentation and Controls Fundamentals’ from OMS Institute of Management and Technology, Lahore completed in March 2012.

Installation, calibration and maintenance of Fire and Gas detectors installed at KFGCS by D et- tronics completed in 2011.

One month practical training of Generation, Transmission and Distribution at WAPDA Engineering Academy Faisalabad completed in 2009. EDUCATION:

M.Sc. Electrical Engineering 1st Class, 2015, Specialization: Control Systems Engineering, University of Engineering and Technology, Lahore.

M.B.A. CGPA 3.58 /4.0, 2014, Specialization: Management, Virtual University of Pakistan, Lahore.

B.Sc. Electrical Engineering with Honors CGPA: 3.744 / 4.0, 2010, Specialization: Electronics, University of Engineering and Technology, Lahore. PERSONAL INFORMATION:

NIC # 33100-6198299-9 PEC # ELECT/30599

Passport # AW1202993

MEMBERSHIPS:

IEEE (Institute of Electrical and Electronics Engineers) Professional Member.



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