Lean, Value Stream Mapping, Six Sigma, Facility planning, Time study

Anand Sunder

*** ******** ***** *** ***, Schaumburg IL-60195 Mobile: 806-***-****

email: acuso8@r.postjobfree.com

OBJECTIVE: Seeking a full time opportunity as an industrial engineer actively involved in productivity improvement initiatives, facilities planning and six sigma yield improvement.

EDUCATION:

M.S. Industrial Engineering, Texas Tech University, Lubbock, Texas Graduated December 11,2015 B.E. Mechanical Engineering, Osmania University, Hyderabad, India September 2008 – June 2012

CERTIFICATION:

Management and Strategy Institute Certified Six Sigma Green Belt Chicago,IL

License no- 3845996 April 24th 2016

PROFESSIONAL EXPERIENCE:

Tata Advanced Systems Limited Hyderabad, India Executive Industrial Engineer June 2011- July2014

Participated in Total Operational Performance quarterly wave for tooling department, resulting in reduced calibration time of jigs by 10%, leading to $1000 per unit shipped savings

Devised a ticketing system in assembly lines reducing idle time in sub-assemblies by 1%, reduced the work in process assemblies by same measure.

Wrote SOP’s for new systems, procedures, improvement initiatives included as a part of the manufacturing process documentation.

Planned, negotiated and executed facility planning projects major ones including shifting paint booth

to allow for buffer storage of materials, executed within estimated budget and time .

Developed an Excel based indicator that allowed contingency production planning and scheduling.

Used control charts to analyze variation in fastener weights, dimensions to weed out poor quality fasteners.

Hardness testing of drill guide bushes, bringing down defects by 5% for one quarter and six sigma yield improvement from 96% to 99% overall, leading to savings over $50,000 per unit shipped.

Designed and fabricated material handling equipment as per new process requirements storage

needs, negotiated and carried out the project within set deadline.

Participated in plant layout change implementations evaluating the 5 M's and familiar with material handling equipment like forklifts and cranes their limitations.

Participated in enabling successful audits AS9100, OSHAS and 5S.

Evaluated improvement activities on quarterly value stream map drives with assistance of cross functional teams.

Participated in a Lean implementation wave resulting in yield improvement from 97% to 99%.

Relevant SKILLS:

Programming: C

Productivity: Microsoft Office, MS Project, Excel, Power Point Simulation: Simulation: MATLAB, ARENA, ANSYS

Data Analysis : R, Minitab

Modelling : ANSYS, Solid Works, AutoCAD

Web Technologies : HTML, XML, Angular JS

Databases: SQL

ACADEMIC PROJECTS:

Texas Tech University August 2014- December 2015

Used TRIZ technique to suggest improvements and solve contradictions for given scenarios

Application of various tools like House of Quality, strain index, NYOSH to consumer products which resulted in

i. Decision on optimum keyboard key size of 0.9x0.9 cm for minimum visual strain

ii. Selection of best brands scissors, mouse, keyboard and helmet using the same

Used Model Human Processor, Signal Detection and surprise programs to evaluate various scenarios. Applied it to the following use cases:

i. Car Dashboard

ii. Manufacturing defects

iii. 4 way road junction

iv. TV remote

Literature survey of various methods of production of carbon nanotubes and identified the best process.

Evaluating a 4 line conveyor belt system and deciding the optimum batch size per line for minimum items in hold using ARENA.

Designed a 3-factorial Randomized Complete Block Experiment to optimize flight trajectory time.

MVSR College of Engineering:

PROJECTS: Sept 2008 -June 2012

Design and fabrication of a Personal Transport Vehicle. Reduced weight from 84kg (old design) to 54 kg led to 12 % drop in energy losses compared to older design.

SELECTED ABSTRACTS FOR CONFERENCE PRESENTATION :

IIE Annual Conference Nashville, Tennessee May 31st 2015

Title - Delay reduction under uncertainty in assembly lines

Abstract invite for Poster Presentation IIE Annual Conference 2016

Title – Dynamic probabilistic Sudoku solver and its use to generate and classify puzzles

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