James Thomas Hughes
acus8f@r.postjobfree.com
***** ******* *******, *********, ** 55068
Experience
Production Supervisor
Flex Craft, Houston, MN
May 2014- November 2015
Job Functions:
• Organized orders, controlled inventory, and ensured timely delivery
• Managed Production Flow by tracking numbers of punched steel compared to orders
• Implemented lean tools and helped maintain a lean culture
• Utilized lean tools and concepts such as supermarket, takt time, design for flow, Poke Yoke, Kaizen, Built-in-Quality, day-by-hour charts, inventory reduction (JIT), SMED, and visual management
• Responsible for shift schedules, work station assignments/rotations, employee training, overtime assignments, and staffing for planned and unplanned absences
• Supervised, coached, monitored and supported the production team
• Implemented quality checks to ensure standards were met
• Operated Forklift and Pallet Jack
• Assisted in employee selection and termination
• Scheduled and conducted daily shift meetings
Achievements:
• Developed new powder coat paint booth
• Initiated and led Safety Team
• Reduced Cycle Time in Fabrication Area
• Redesigned Punch Press Area for increased efficiency
Quality Manager
Izza Tube Laser & Bending, Buffalo, MN
September 2012- September 2013
Job Functions:
• Responsible for First Article Inspections, RMAs, quality checks, Corrective Actions, Failure Mode and Effect Analysis, incoming inspection, and calibration of inspection devices
• Accurately read and interpreted blueprints to verify dimensions, welds, orientation, and special instructions
• Used tools such as Rapid Problem Solving(8D) which can include fish bone diagrams, 5 whys and/or 6 Ms to identify the root cause(s)
• Led offsite Quality Assurance and Trouble Shooting at customer facilities
Achievements:
• Implemented lean tools and helped maintain a lean culture
• Introduced 5s and Kaizen Principles
Tech II, Tech III, Workflow Specialist
Honeywell, Aerospace Division, Plymouth, MN
2008-2012
Job Functions:
• Responsibilities included training, coaching, clock management, shift meetings, BOP team lead to identify ergonomic issues and waste
• Problem resolution or escalation, production plan, monitoring day by hour charts, auditing employees and operations, security checks, quality checks, and maintaining a ISO9001/AS9100 clean room
• Participated or led projects involving Built-In-Quality, Set-Up Reduction, Design for Flow, Single Piece Flow, Rapid Problem Solving, OD Baseline, Coaching and Total Preventive Maintenance
• Used Six Sigma and lean tools to improve quality, reduce waste and solve problems
• Part of HOS coaching team
Achievements:
• Bravo Award in Recognition for Outstanding Innovation during 5S Blitz (2012)
• Bravo Award in Recognition for Exceptional Amount of Overtime Worked in Support of the MRAM Recovery Lots (2011)
• Bravo Award in Recognition for Recovering on Avionics Deliveries Ahead of Plan
(2009)
• Led more than 25 Continuous Improvements (Kaizens) in a year
• Honeywell Operating System Lean Training
• Government Microsoft Security Clearance
Server, Manager
Winona Steakhouse, Winona, MN
2000-2003
Kitchen Supervisor, Server, Bartender, Corporate Certified Staff Trainer
Green Mill
Winona and Plymouth, MN
1994-2008
Education
Winona State University
Winona, MN
1996- 2007
Studied Human Resource Management, Marketing, Economics, and Biology (141 Credits)
• Member of American Marketing Association
• Senior Executive at the first place company in GLO-BUS Competition 2005 (Strategic Management Capstone Class)
Skills and Certifications
• Microsoft Office, Shopmate, SAP
• Honeywell Operating System Lean Training
• Government Microsoft Security Clearance