Manager Management

K. RAVI BABU

Mobile: +919*********

E-Mail: acus47@r.postjobfree.com

SENIOR PROFESSIONAL – PLANT HEAD

“Forward focused manufacturing authority with a strong ability to map opportunities for revenue growth and build high performance teams to support company objectives.”

“Ensuring that the manufacturing process operates smoothly along with reducing the cost inefficiencies.”

“Proven success in identifying and executing value-added projects & displaying strong knowledge of production engineering concepts and applications.”

PROFILE SNASHOT

Dynamic professional offering over 24 years of rich experience in:

Team Management Administration value Engineering

Plant & Safety Management Operation Management Erection & Commissioning

Quality Management Process Management Production & Planning

Strategic / Operational Planning Material Management Budgeting & Cost Control

SLA & Maintenance Management Excise, Vat & Auditing

PROFILE SUMMARY

A result oriented professional with over 24 years of experience in Production, Operation, Quality control and Maintenance of Manufacturing & Plant unit. Expertise in planning, production, maintenance, quality control, administration, excise, Vat, liasioning etc., Demonstrated functional excellence in production planning, process management, Value Engineering, resource balancing. Erection & commissioning and manpower management to achieve desired production, quality and productivity targets with optimum operating costs.

Skills in conducting various training sessions and imparting training for enhancement of performance & quality service. Expertise in testing of raw materials. Demonstrated functional excellence in land development, project planning, scheduling, project engineering, defining layout, budgeting, drawing project estimates / bill of materials, technical specifications, tendering, procurement, subcontracting, quality management, quantity survey etc., to ensure project deliver within defined cost and time lines. Proven record of introducing process improvements / controls to eliminate bottlenecks and process losses to maintain desired operational efficiency. Hands on experience in designing and enforcing quality control systems and procedures to ensure strict conformance with defines quality norms.

Expertise in managing production operations and ensuring most efficient consumption norms, quality standards, optimum utilization of the available resources etc., Results – oriented with the ability to coordinate multiple process & teams simultaneously, coupled with the skill to effectively manage staff of all levels & diverse background. Performing Ergonomic improvements to improve human wok efficiency. A strategic planner with excellent knowledge in implementing cost reduction measures. An out of the box thinker, keen communicator with honed problem solving and analytical abilities.

PROFILE HIGHLIGHTS

Achieved first prize for the last four years to improve productivity and efficiency of machines thorough innovative methods and for running unit with lowest cost compared to the other units of SINTEX

Handled entire project life cycle from initiation stage till completion by proper planning and coordination and also erection & commissioning of various machines

Overall in charge of large scale manufacturing activities involving 20 machines producing more than 3600 M.T per annum water tanks of various sizes catering to domestic market

KEY ACCOUNTABILITIES

Formulating policies, strategies & business plans, driving execution of projects, establishing operations from scratch and spearheading turnarounds & expansion of factories.

Driving entire production and quality assurance functions with final accountability to achieve defined quality, production and productivity targets and maintaining accuracy.

Drawing production plan, estimating material needs and arranging inputs in coordination with purchase section to support planned production levels.

Supporting the costing update, budgeting & expenses management.

Monitoring production process and identifying / eliminating bottlenecks to ensure deliveries as per customers’ supply schedules. Introducing process improvements to control process wastages and improve overall efficiency.

Monitoring validation protocols for new products, processes & equipment and conducting system audits at suppliers’ end to monitor quality trends through dashboards techniques.

Designing and enforcing quality systems and procedures to minimize rejections and incidences of reworking.

Ensuring total quality assurance by managing inspection of incoming, in-process & final products.

Effectively implementing environment, Health and safety standards and 5S concept to ensure high standards of cleanliness and incident free operations.

Promptly resolving customers’ quality related issues to retain their continued patronage.

Coordinating, monitoring vendor performance rating and driving for vendor continuous quality improvement.

Defining quality procedures in conjunction with operating staff.

Coordinating project performances with key focus on customer satisfaction within budgeted time and cost.

Reviewing predictive, preventive maintenance of critical equipment & de-bottlenecking for enhancement of plant capacity and reviewing existing processes & re-designing them to enhance operational efficacy.

Overseeing the systematic implementation of various Environmental Standards in order to achieve zero accident and 100 % legal compliance.

Handling various Government departments for necessary approvals

EMPLOYMENT DETAILS

Since Mar'15: M/s Siscon Form Work, Hyderabad as Operations Head

Mar’12-Dec’14: M/s Sumaria Industries Ltd, Tanzania & Kenya as Plant Manager

Achievements: Installed 2000ltrs Blow Moulding machines & 20,000ltrs Roto Machines, reduction in gas & power consumption

Feb’03-Dec’11: M/s Sintex Industries Ltd., Kolkata & Nagpur as Senior Factory Manager

Achievements: Maintained Lowest processing cost in group companies for five years, standardization of spares, Kanban systems.

Oct’90-Feb’03: M/s Time Packaging Ltd., Boisar & Daman Asst. Works Manager

Achievements: Introduced new methods, tools to reduce cycle time & costs. Distinction of being the first person in South East Asia for handling Turf Plant machine imported from Japan and Pet Sheet machine and rectified initial problems

Jun’89-Sep’90: Prestige HM Poly-Containers Ltd, Mumbai as EDP Officer

Achievements: Successful implementation of sales software, ERP systems

EDUCATIONAL DETAILS

1988 P.G.D.C.A – Computer Applications from J.N.T.U, Hyderabad

1987 M.Sc – Applied Statistics from Osmania University, Hyderabad

1984 B.Sc – Maths, Physics & Chemistry from Osmania University, Hyderabad

PERSONAL DETAILS

Date of Birth: 22nd July, 1964

Present Address: 601, Saiya Apartment, Sector-12, Kharghar, Navi Mumbai-410210, Maharashtra, India

Permanent Address: 312/2RT, Saidabad, Colony, Hyderabad-500059, Telangana, India

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