ED BURKE
*** ******* ****** 864-***-****
Waynesboro, GA 30830 **********@*******.***
OBJECTIVE
To continue my career in a challenging way and help a manufacturing business to be more successful by providing engineering, technical, quality or analytical assistance. I am seeking a temporary or consulting position as the result of the pending closing of the location I am currently working at.
SUMMARY
MANUFACTURING AND TECHNICAL SPECIALIST with strong record of success in process engineering, manufacturing, R&D, product development, quality management, and business analysis. Ability to combine the application of engineering principles with hands on plant floor presence. Experienced in lean manufacturing and application of quality principles. Broad experience in a variety of industries, job functions and technologies. Energetic, motivated, and adapts to new situations quickly. Results oriented with a strong financial background and understanding of business principals.
FUNCTIONAL EXPERIENCE Expertise includes applications as diverse as: non-wovens, industrial chemicals, paper processing and applications, lamination, foam extrusion, phosphates and detergents applications, graphic arts and automotive quality. Extensive experienced with international suppliers and customer. Demonstrated success with improving process operations from chemical reactions and refining to flexible packaging and graphics arts including working with customer applications. Skilled in lean manufacturing and Quality Management techniques.
PROFESSIONAL EXPERIENCE
oneCare / Butler Home Products– Waynesboro, GA 2010 – Est. July 2016
Engineering & Quality Manager / Project Manager
Project Leader for the conversion of an existing product line to a customer’s brand (Target). Assured compliance
Of an international supplier base with social responsibility, quality and testing requirements.
Development of process, quality documentation and testing procedures for new and existing products.
Managed the effort to rapidly replace our largest (but failing) supplier with a group of Chinese suppliers.
Created data collection process that lead to a 50% reduction in customer complaints.
Glit-Microtron – Wrens GA 2007 – 2009
Director of Research & Development / Process Engineering / Quality Management
Supported resin saturated, high-loft non-wovens and flexible abrasive products manufacturing
Identified key control variables & created SOP’s for over 100 products
Improved costs by > $2MM per year through yield improvements and process controls
Led or participated in multiple Kaizen projects using the DMAIC process
Exopack – Spartanburg SC 2002 – 2006
Product Manager / Product & Commercial Development
Managed flexible multiwall packaging products from four domestic locations
Lead $15MM & $10MM capital investment projects
Introduced new European style multiwall packaging to the domestic market
Worked with paper suppliers to utilize extensible papers in multiwall packaging applications
Implemented & monitored targeted customer growth program
Developed and commercialized new packaging for the dairy industry
Developed and implemented economics and business plans for sale of manufacturing facility
and transfer of equipment and customers to another facility
Identified, qualified and negotiated agreements with Chinese suppliers for woven polypropylene
packaging and resolved quality and regulatory compliance procedures
International Paper – Statesville NC (Business purchased from Monsanto) 1993 – 2001
Manager Technical Marketing / Product & Business Development / Quality
Responsible for laminated substrates for graphics arts applications and resin impregnated
synthetic veneer & furniture backing products
Provided technical and quality support for graphics arts and construction
industry segments
Developed new wet-strength, saturation paper to improve graphics arts panel
products to compete successfully in screen printing market
Monsanto
Manager Technical Marketing / Quality /Business Development
Provided customer and technical support for laminated substrates for graphics arts, construction and
automotive
Managed effort to achieve Ford Q1 rating for a new, “greenfield” facility
Developed new heat activated foamboard and managed toll manufacturing until
capital was installed
Technical Marketing
Responsible customer technical support for industrial and detergent phosphates
Provided successful technical support for new business opportunities including potable water treatment,
starch processing and detergent applications
Developed customer formulations for potable & boiler water treatment to support
customer programs
Registered a sanitizer formulation with the FDA, EPA & USDA
Research & Development / Pilot Plant Management / Interim Manufacturing
Responsible for process development, pilot plant management and design and construction of
interim manufacturing facility
Developed & patented commercial process for polymerization of polyacetals for use in detergents
Scaled polyacetal process from bench scale through pilot plant, interim / toll manufacturing
Operations Management
Managed chlorbenzenes and industrial acids plants including safety, costs, quality and production
Improved energy usage by over 30% through distillation control improvements
Doubled capacity of by-product processing without new capital which allowed refining of unsalable
isomer for intracompany use saving >$1MM per year
Plant Process Engineering
Provided engineering support for rubber additives and chlorophenols
Increased capacity and eliminated the need to install new capital
Started-up new catalyst recovery equipment & process
Scoped rebuilding project for aging chlorphenols facility
EDUCATION
MBA, Management - St. Louis University
MS, Chemical Engineer – University of Notre Dame
BS, Chemical Engineer – University of Notre Dame