Mechanical Engineer Engineering

OBJECTIVE

Seeking a challenging and rewarding Full time entry level Design, Manufacturing, Mechanical Engineer position which offers diverse job responsibility in Mechanical Engineering

SUMMARY

1.5 years of experience in various design and manufacturing industries, Certified Solidworks Associate, Six Sigma greenbelt Professional, seeking Full time Job

2000 hours of Extensive CAD modelling with Solidworks, CATIA, Auto CAD

Designed and optimized body in white (BIW) structures for strength, stiffness, bending and torsion as well as for crash worthiness to obtain results close to the targets set from the benchmark values.

Familiar with codes AISC WSD, AWS D1.1, GD&T ASME Y14.5 and standards like ASTM, SAE

Conducted Line balancing and time cycle study for drive line assembly and Improved performance by 7%

Designed Sheet metal enclosures for electronic circuit boards as per ASME standards in Solidworks

EDUCATION

MASTER OF SCIENCE – MECHANICAL ENGINEERING GPA - 3.55/4.0

Clemson University, South Carolina, United States May 2016

Course work: 3D parametric design – Solid works, Vehicle Structural Analysis for Automotive systems, Introduction to Finite Element Analysis, Intermediate dynamics, Engineering Optimization, Advanced strength of materials, Intermediate Engineering Economics, Material Selection for engineering design

BACHELOR OF TECHNOLOGY – MECHANICAL ENGINEERING (BSME) GPA - 3.57/4.0

Jawaharlal Nehru Technological University, Hyderabad, India April 2014

CERTIFICATIONS

Certified Solidworks Associate, Dassault Systems Jan 2016

Six Sigma Green Belt – The Center for Excellence in Quality, Clemson University July 2015

WORK EXPERIENCE

Design Engineer Intern – Energy Systems, Clemson University Jan 2016 – present

Analyzed, verified and modified CAD drawings of HVAC systems for various buildings

Performed design and size calculations for ducts, heating and cooling systems

Performed detailed analysis of data tracking and performance testing for building HVAC and lighting systems

Aided in the processes of energy audits, building and system commissioning, energy

consumption evaluation and prepared performance evaluation reports

Design Engineering Intern, Electronics Corporation of India Limited, Hyderabad, India May 2014 – Dec 2014

Designed Sheet metal enclosures for electronic circuit boards as per ASME Standards in Solidworks

Designed radio antennas within radius of 5m thereby achieving Geometric dimensioning & tolerances (GD&T ASME Y14.5)

Contributed to the team which adapted design changes of a radio antenna and documented Engineering change Number(ECN)

Updated the drawings as per Engineering change requests

Production Engineering Intern, Ashok Leyland Limited, Hyderabad, India June 2013 – Aug 2013

Implemented Kaizen, Root cause analysis and 5S to reduce cycle time

Conducted Line balancing and cycle time study for drive train assembly line of light commercial vehicle thereby increasing efficiency by 7%

Performed BIW (body in white) quality checks, testing and drafted feedback reports of performance and regulatory Conditions

Design Engineer Intern, Bharat Heavy Electricals Limited, Hyderabad, India March 2013 – May 2013

Steady state thermal and structural performance of a turbine blade is examined using ANSYS for U-500, Inconel - 738, GTD - 111

Obtained a temperature difference of 58.4K by modifying cooling passage by increasing the number of holes and reducing the hole size from 3.5mm to 2.5mm

Created quality Inspection plans for auxiliary unit frames of 5A, 6A, 8A & 9A gas turbines

ACADEMIC PROJECTS

Vehicle Body-In-White – Structural design & Analysis, Clemson, SC Jan 2016 – May 2016

Designed and optimized body in white (BIW) structures for strength & stiffness for both bending as

well as torsion to obtain results close to the targets set from the benchmark values.

Designed BIW for crashworthiness – Frontal, Side & Side impact.

Analyzed and optimized double A-wishbone and engine & suspension mounts using Hyperworks &Optistruct

Design and Optimization of a Brake Disc Mode Frontier, Clemson, SC Aug 2015 - Dec 2015

Designed and analyzed a brake disc using Transient thermal and static structural model in ANSYS

The Design of brake disc is optimized by minimizing its mass subject to constraint on stress

optimum mass range of brake disc which satisfies the constraints is found as 2.5 – 4 Kgs

Design and Modification of a Volkswagen VR6 Engine Solid Works, Clemson, SC May 2015 - July 2015

Redesigned a VR6 engine in Solid Works and decreased the existing V-angle between pistons from 11deg to 10.4deg

Introduced an angle of 102.5deg for beveled pistons to achieve better performance and space utilization

Case Study on “Application of Six Sigma methodology in SME”, Clemson, SC May 2015 - July 2015

Analyzed and listed the drawbacks in above mentioned journal regarding six sigma processes employed

Provided necessary improvements required in each phase of DMAIC cycle for better output using MINITAB

Design of Vapor Absorption Refrigeration System by using

Energy from Exhaust Gases Team Lead, Hyderabad, India Jan 2014 - April 2014

Designed & analyzed a Prototype of Vapor Absorption Refrigeration system

that uses Exhaust Gases as the main Heat Source

Performed Thermodynamic Analysis for Absorber, Generator, Compressor, Heat Exchanger

Improved the performance by optimizing the coefficient of performance (COP) by 11%

Fatigue analysis of WAP-4 locomotive suspension system, Hyderabad, India Oct 2013 - Nov 2013

Modelled Helical spring of a WAP-4 bogie primary suspension system in CATIA V5 & analyzed using Hypermesh.

At peak load, maximum displacement for which the spring can compress and Maximum stress produced in the spring are calculated

Model analysis and frequency analysis of the spring is done for various frequencies using Optistruct solver and natural frequency of the spring is observed

S-N type Fatigue analysis is done and Life time of the spring is calculated for the applied load

TECHNICAL SKILLS

Computer Aided Design : SolidWorks, AutoCAD, CATIA V5

Programming tools : MATLAB, C

FEA : ANSYS, Hypermesh

Optimization : Mode Frontier, Visual doc

Others : Six Sigma, Minitab, Microsoft Office

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