Douglas V. Linder
** ***** ***** **, ********** OH 45066 acuaur@r.postjobfree.com 937-***-****
SENIOR EXECUTIVE OPERATIONS PROFILE
Over 15 Years’ of Senior Leadership Experience in Manufacturing Operations in the Automotive, Consumer and Industrial Applications Managed Teams of 500+ and Led High-Profile Projects to Successful Results Including Plant Consolidations Strategic Customer Focused
Accomplished, results-driven executive with year-over-year success leading challenging initiatives, with emphasis on strategic planning, manufacturing production scheduling and control, engineering, quality assurance, project development, budget management, human resources, capital procurement and continuous improvement. Fully computer literate, including Windows OS, Microsoft Word, Excel, Power Point, and Project as well as proprietary applications. Ability to quickly learn new hardware and software. Available for travel.
CORE SKILL AREAS
Strategic Operational Planning & Execution Team Building & Leadership Quality & Safety Assurance (QA/SA) Production Solutions Analysis & Implementation Lean Manufacturing & Engineering Methodologies Operations Efficiencies Advancement Experienced Low Volume/High Mix and High Volume/Low Mix Production and Maintenance Operations Evaluation & Troubleshooting Environmental, Health & Safety (EH&S) Management; Regulatory Affairs & Compliance
Professional Experience
CRANE CO.
APRIL 2014 - PRESENT
Division – Crane Pumps & Systems
Vice President of Operations
Headquarters – Piqua, Ohio – Jan 2015 – Present
Spearheaded $100M Global Sales as VP of Operations; 4 physical plant locations (2 Facilities in Piqua, OH / Brampton, Canada / Zhuji, China).
Achieved 98% YOY employee retention by creating a driven, bottom up engaged workforce environment
Delivered YOY Incremental Operating Profit (OP) of 18%+ (15’ Fcst showing .5% YOY improvement in a down market of 3% equating to an additional $1M profit)
Established YOY Operational Cost Savings Process through our Continuous Improvement Productivity teams which utilizes cross-functional engagement while process driven. (2015 Target of $2.4M, Fcst showing $2.54M finish)
Promoted to VP of Operations due to Organizational Leadership, Demonstrated Results, Strong Work Ethics and Employee Engagement Driven Culture.
Successfully negotiated lower YOY PPV (Purchase Part Variance) through our global supply base, taking full advantage of lower commodity pricing.
Division – Crane Pumps & Systems
Plant Manager
Piqua, Ohio – Apr 2014 - Dec 2014
Managed the Business Operations accountable for full P&L of $42M
Drove 22% Warranty reduction lowering plant accruals increasing cash flow.
Developed and Implemented the plants first Culture Committee responsible for lower YOY employee turnover by 8%.
Directed a robust Lean Culture through daily and scheduled Kaizen’s, JDI Events (Just Do It) and Eyes for Flow, Eyes for Waste Initiatives.
Successfully negotiated lower YOY PPV (Purchase Part Variance) through our global supply base, taking full advantage of lower commodity pricing.
Improved OTD (On Time Delivery) to our customers; currently at 98.2% vs. a jump-off of 96.6%
BORGWARNER, INC
SEPTEMBER 2003 – MARCH 2014
Division - BorgWarner Thermal Systems
Senior Manufacturing Operations & Engineering Manager
Fletcher, North Carolina – Oct 2012 – Mar 2014
Currently Managing 2 Production Managers / SAP Business Analyst / Engineering Manager / Facilities Manager / Maintenance Manager operating 24/7 plant operations of 300+ employees
Implementation of new Engineering/Production Quality Systems aligning the Engineering Organizational Structure
Development of Vision & Strategy for Fletcher Engineering and Manufacturing
Accountable for all customer quote preparations prior to final submittal
P&L Responsibilities for 100 million Annual Sales (Major Customers include: Ford, GM, Chrysler, Nissan, John Deere)
Consistent Quarterly operating profit improvement along with strong monthly incremental returns.
Strategic thinker with strong planning/tactical skills, possess a sense of urgency, focused on measurable results and ability to meet performance goals & objectives.
Division - BorgWarner Turbo Systems
Operations Manager
Bradford, United Kingdom – Jan 2012 – Oct 2012
Temporary International assignment benchmarking and sharing best practices between the Asheville NC & Bradford, UK facilities.
P&L obligations for the Plant Operations at the Bradford UK Facility
Developed and implemented an Operations strategy and Improvement plan to ensure market growth by driving lean manufacturing principles throughout the business.
32 Salary Direct/Indirect employees (Engineering/Production/Quality/Logistics/Maintenance)
390 Hourly employees (Maintenance/Skilled/Semi-Skilled/Machinist/Schedulers/etc…)
Implemented a plant wide cross-functional Cost Savings template forecasting a savings of 3.6% against net sales.
Ensure all health, safety and environmental policies compliance are adhered to and continually reviewed and improved.
Current Machining Efficiency project forecasting a 22% capacity improvement in Machining processes – Savings realized through Scheduling/SMED /Constraint Focused/Material Handling/Process Advancements/Waste Reduction
Labor efficiencies generated through ‘CI’ (Continuous Improvement) program implementing and driving change from the bottom up.
Combined the Quality/Production/Engineering/Logistics metrics eliminating the “I” from each department and focused the group towards common goals driving the business in ONE direction.
Division - BorgWarner Turbo Systems
Operations Manager
Asheville, North Carolina – May 2006 to Dec 2011
P&L obligations for the Manufacturing Operations at the Asheville Facility
28 Salary Direct/Indirect employees (Engineering/Production/Quality/Maintenance)
Responsible for decisions related to Customer Commercial Negotiations, Risk Strategy Model Analysis, and Quote Preparations ensuring a “Return on Investment” above industry standards.
Year over year cost savings template through efficiency gains in Labor, Material, Process Improvements & Variable cost - achievement of $2.4 mil in 2010 & $2.8 mil in 2011.
Implemented Plant Communication System complete with closed circuit televisions to track and communicate department and plant metrics.
Launch of “International” Programs, over 39 million in capital procurement of 410,000 units per year.
Launch of “John Deere” Programs, over 11 million in capital procurement with positive economic returns above industry standards.
Managed cross-functional teams including Product Development Engineers to identify process and design concerns. (Design for Manufacturing Initiative)
Member of the Executive Management team responsible for over $400M in Annual sales.
Direct customer interaction for relationship building and issue resolution on zero mileage & warranty concerns.
Responsible for creation of Plant Preventative Maintenance process.
Successfully reduced customer returns (PPM) by 90% from 2006 to 2011.
Division - BorgWarner TorqTransfer Division
Operations Superintendent
Seneca, South Carolina - September 2003 to April 2006
Responsible for the manufacturing assembly of the Honda Rear Differential utilized in the Honda Pilot, Ridgeline, and Acura MDX
Launched new technology for the Seneca Operations, ITM-1 (Interactive Torque Management) unit
Effectively managed 74 hourly employees on multiple assembly lines
Maintained zero PPM on customer returns for ITM-1 and 2 PPM on Honda, plus reduced internal PPM by 17% for the year 2005
Initiated successful 5S & lean programs into all assembly areas, making it the new culture going forward in the future
Captured $300,000 in annual savings through business process improvements
Introduced new programs designed to reduce costs by another $150,000 while improving product quality and customer service
Served on Seneca’s safety council as the Salary Ergonomic advisor
Member of the internal auditor quality team for QS 9000 & TS 16949, as well as ISO1400
DELPHI AUTOMOTIVES SYSTEMS
NOVEMBER 1999 – AUGUST 2003
Division - Energy and Engine Systems
General Supervisor
Flint, Michigan – September 2001 to August 2003
Lead the team responsible for the reduction of direct and indirect labor by 5% saving $645,000
5 direct salary reports and 176 union hourly employees responsible for the following manufacturing systems: Injection Molding, Lathe & Machining, Lean Cell Concepts, Stamping Dies, Super Cell Concepts, Decoupling versus single piece flow utilizing small lot buffers
Implemented the first sequential scheduling system at the site with a rate of 100% schedule attainment
Team Leader of a Customer Constraint Awareness Team involving a cross-functional development team, including an Industrial Eng., Process Eng., Control Eng., Materials member, Kaizen/Lean Engineer and lead Supervisor
Division – Energy and Engine Systems
Lead Shift Supervisor
Flint, Michigan – November 1999 to August 2001
Responsible for the supervision, scheduling, training, evaluation, and discipline of 25-40 union employees through the development of lean manufacturing
Monitored direct flow through all stages of production; production deadlines; arrange preventative maintenance; and first time quality tracking
Scheduled and maintained QS9000 training across all 3 shifts including complete Process Control Routing training and Equipment Operating Procedure Training.
-Education: PURDUE UNIVERSITY, School of Technology - Bachelor of Science
-Interests: Family & Friends, Coaching Youth Sports, Golf, Tennis and Basketball
References available upon request