Sr Metallurgist with 24 Yrs. Steel, Automobile, Machine building & pro

Lalitkumar Mulchand Lunawat.

Mobile: +244-********* / +91-986*******(What's app) ~ E-mail: *************@*****.***;

**************@*****.***

Carrier objectives:

To seek a challenging position as SENIOR MANAGEMENT PROFESSIONAL in the areas of Metallurgical Operations, Process Management, New Product Development, Project Management, R & D, Quality Assurance & Control, and Supplier Development in Engineering & Manufacturing Industries.

PROFESSIONAL PROFILE

Experience Profile

Metallurgical Engineer with over 25 years of cross-functional experience with well-known multinationals & organisations across the verticals of Quality Assurance, Project Engineering Functions, Product Design & Development, Process Management, Sourcing with ferrous and non-ferrous materials, etc.

IRCA certified Lead Auditor for EMS ( ISO 14001 : 2004)

Currently designated at ADA-Aceria De Angola Steel. Luanda, Africa as Manager QA.

Core Competencies Evolved

Abilities in harmoniously managing day to day tasks with a talent for Process Design Execution & Coordination involving Techno-Commercial Functions, Technical Support & Client Relationship Management in line with Industry Best Practices.

Present Employer: ADA -Aceria De Angola Steel.

Luanda, Angola (Africa)

ADA-Aceria De Angola Steel is an iron and steel company, new project coming up in Angola (Africs), engaged in manufacture of corrugated steel (TMT Bar) for reinforced concrete, flat structural and wire rod, having installed capacity of 500,000 Tons per annum.

http://adasteel.com

Personal Vitae

Languages known: Marathi, Hindi & English. (Can Speak, Read & Write)

Date of Birth : 18th Nov. 1968.

Marital Status : Married.

Permanent Address : C/o Lalit Photo Studio, 95, Loya Road, IGATPURI.

Dist. Nasik, Maharashtra, PIN: 422 403.

Phone Number: Res. : (02553) 244394, Mobile: +91-986*******

Passport Number : G 3847217

Expected Salary : NEGOTIABLE.

Notable Career Highlights

Hold the distinction of managing multiple tasks. Proven abilities to enhance the Process Operations viz Design & Development, Engineering & optimize resource & capacity utilization; while curtailing the costs/ expenses.

The wealth of expertise covers Quality Assurance & Supplier Development, Materials and product development, Failure analysis and Metallurgical process development and improvements.

Possess excellent analytical skills that have been put to good use while evaluating project feasibility, planning etc. across assignments.

Superior record of executing critical projects on time.

Demonstrated abilities in optimising product performance and efficiencies.

Deft in addressing operational issues, resolving performance bottlenecks and achieving desired objectives.

Adept at capitalising on emerging trends, addressing industry requirements to achieve organizational objectives & profitability norms.

Adept in strong Design Conceptualization & Low-cost optimum designing.

Quick decision-making.

A globally focussed, learned and aware professional who now wishes to apply the above qualifications and work experience with MNC's & renowned Indian Corporate.

Areas of Expertise

Metallurgical Operations

Studying Process plans and drawings related to Metallurgical requirements and recommendation for optimum material and processes.

Monitoring of special processes for maintenance, calibration and Performance.

Studying process and suggesting development of components with respect to metallurgical inputs. Preparing process flow chart and control plan for development components.

Strengthening existing vendor source.

Product Development

Steering the development of new designs; modify design of existing arrangements with latest and efficient technology, drawing approvals to enhance performance.

Participating in the design, preparation, checking of Drawings & recommending design modifications.

Participation in, designs & drawings & conducting FMEA, Cause & Effect diagrams to identify any weaknesses & make relevant modifications in the same.

Eliminating redundant / obsolete processes involved in the design, development processes and working towards value-addition.

Co-ordinating and getting approval for the entire Product Development including requirement analysis, finalizing specifications, designing, prototype development and testing activities and releasing the same for commercial production.

Providing sound technical inputs & engineering support to the team from conception to completion stage of the product.

Process Validation

Monitoring processes & identifying deviations to resolve the same.

Producing products meeting pre-determined specifications and quality attributes.

Analyzing various processes/applications and recommending modifications to enhance operational efficiency.

Devising systems and process changes for qualitative improvements in productivity and reducing rate of rejection.

Devising cost saving measures & modifications to achieve substantial reduction in terms of mandays, production cost, raw material & energy consumption.

Testing / Inspection

Testing of the methods to ensure that they are precise, reproducible, "full-proof" and specific to the product.

Inspecting and generating quality standards for incoming raw materials & out going final products, ensuring stringent adherence to quality standards, norms & practices identifying gaps and taking corrective action.

Research & Development

Spearheading the R & D Operations & modification of existing ones, based on market feedback & trends.

Supervising development of intermediates and finish products as per predefined specifications.

Making prototypes of new products for physical/ chemical analysis & compatibility with other materials.

Handling all R & D Analytical work like Method development for Metallurgical Analysis using standard guidelines.

Quality Assuarance

Developing standards for Inspection of materials.

Assessing training at vendor end for system knowledge & quality standards.

Participation in preparation, development and maintenance of Quality Management System.

Value Engineering / Cost Reduction Initiatives

Analysing various processes / applications and recommending process changes to initiate cost savings and enhancing operational efficiency.

Executing cost saving and energy saving techniques / measures and modifications to achieve substantial reduction in operational cost.

Identifying bottlenecks and process problems for production shortfall for taking corrective action.

Project Management

Planning, estimating and scheduling projects involving detailed engineering activities and finalization of requirements and specifications.

Supervising the analysis of Results / Data and Preparation of Project Reports.

Ensuring maximum clients satisfaction with active involvement in analyzing the degree of Customer Satisfaction for major external clients.

Trainings Attended

ISO 14001 Lead Auditor, S.A.8000 Awareness, ISO 17025(NABL Accreditation), Organizational Excellence Auditor from CII, Effective Communication Skills, Presentation Skills, Career Development Center, Stress Management, Creative Problem Solving and Decision Making, Creativity and Dreaming, Team Building, 5S, etc.

Career Highlights:

Career started as Graduate Trainee Engineer in 1990 with Mahindra & Mahindra Ltd. Igatpuri plant and presently designated as Manager QA with Aceria De Angola Steel. Luanda, Angola (Africa)

Organization

Designation

Period

Scope of Experience

ADA-Aceria De Angola Steel.

Luanda, Angola (Africa)

Manager

QA

From January 2016

Till date

Overall Quality in charge of Raw Materials to Finished Goods. Including Steel Melting, Continuous Casting, Rolling & Heat Treatment process. Process & Result improvements. Setting up the facilities. Customer communications.

Graphite India Ltd.

Powmex Steels Division Titilagarh Orissa

Chief Metallurgist

&

Head QA

From March 2013

To January 2016

Total Quality Assurance for High Speed Steel manufacturing process (from RM to Finished Steel.)

In charge of QA DEPT. Preparation & Approval for Inspection and testing Plan for Material & Process. Leading role in handling Customer complaints, Client & Third party Insp. Like Domestic & Export clients.

WELSPUN CORP. LTD.

Anjar.(Gujrat)

DGM

Quality & Planning.

(Growth Shop )

From June 2011

To March 2013

Total Quality Assurance & Supplier Approval.

In charge of QC & planning DEPT. QAP preparation Inspection and testing Plan for Material, Fabrication, machining, and assembly.

KEC International Ltd. Nagpur.

Butibori plant.

Senior Manager QA

From Nov 2009

To June 2011

Total Quality Assurance in Transmission Tower manufacturing (Fabrication & Galvanizing) for Raw materials, In process & Finished Goods. Process Improvements. Customer complaints, Client & Third party Insp. Like PGCIL & Export clients.

SUZLON Energy Ltd. Pune Office.

Senior Manager QA & Technology

From May 2008 to Oct 2009

Total Quality Assurance & Supplier Approval-Qualification & Evaluation for various components for Wind Turbines & Generators. (Domestic & Over seas).

BOSCH Chassis Systems Ltd. Chakan-Pune

Manager Engineering

From Feb 2007 to May 2008

Engineering Tech. Centre, Design, R&D, Development of new components materials & processes.

ASB International.

Ambernath -Thane

Leader Q.A. Metallurgist.

Aug 2006 to

Feb 2007

Vendor Inspection, Design, Dev. for Heat Treatment, Castings, Forgings.

Unideritend Ltd.

Manpada - Thane.

Dep. Manager Technical

Feb 2006 to

Aug 2006

Inspection, Development & Process control in Investment casting Foundry.

Physichem (NABL) Material Testing Laboratory, Nasik.

& Met. Consultancy

Manager Technical

May 1999 to

Jan 2006

Metallurgical consultancy to various automotive suppliers. Chemical, Physical, Metallurgical Testing for various Industries.

Mahindra & Mahindra Ltd. Igatpuri.

( Engine Plant )

GTE to Assistant

Manager

July 1990 to

April 1999

Metallurgical Insp. Laboratory, Vendor Insp. & Dev., Failure analysis, Problem solving & Tech. Assistance for Vendors, Aluminum Foundry.

EDUCATIONAL QUALIFICATIONS :

Examination

Passed

Board/

University

Institution

Attended

Period

From- To

Class &

% of marks.

S.S.C.

S.S.C. Board

Pune

M.G.High School Igatpuri.

Up to March 1984

Distinction

86.14%

Diploma in

Met. Engineering.

B.T.E. Bombay.

Govt.

Polytechnic, Pune

1984-1987

First Class

67.27%

B.E.

Metallurgy

Pune

University

Govt. College of Engineering, Pune.

1987-1990

Distinction

69.53%

FOURTH IN PUNE UNIVERSITY for B.E.METALLURGY EXAM. Jun 1990.

Middle School, High School & National Merit Scholarships throughout the academic career from Central

& State Govt.

LUNAWAT LALITKUMAR M.

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