Lead Construction Engineer - Piping (Mechanical)
Resume:
Ranjeet Kumar ************@*****.***, ***********@**********.***
(Mech. Engr., C SWIP - 3.1)
Mobile: +213********* (ALGERIA)
Technical Qualification:
B.E. in Mechanical Engineering from “The Institution of Engineer’s (India)” (A.M.I.E.) in year’s of 1998.
Completed Welding Certification Course of TWI certified - CSWIP, 3.1 (CERT No.- 85129).
Others Certification(s)/Programme(s) Attended:
Training for Fire Fighting, Lifting to heavy tools and tackles and Basic first aid training by UAE GOVT approved TPI.
MS Office & Awareness in Primavera.
Awareness in computer programmed Spoolgen, Primavera P3 and Integrated construction Management System software.
Achievement
Awarded for carrying out successfully project activities & pre commissioning of Cracker Distillation unit & Vacuum distillation unit from Executive Director (Project), Indian Oil Corporation Limited, Panipat India.
Awarded with certificate of Best Performer for carried out successfully completed of Tie in’s job during the annual plant shutdown period from Maintenance Manager, GASCO – ASAB plant, UAE for my valuable contribution in construction coordination during the plant shutdown.
Summary: (9 Year’s Abroad + 8 Year’s India)
A total 17 years of diversified experience in fields of Piping/Mechanical construction work in Oil & Gas, fabrication yard etc. I have experience of Fabrication/Erection of U.G./A.G Process Piping for plant site, for offsite of processing, for deck or module inside fabrication workshop etc. experience of fabrication of pipe support, steel structural support, operational platform etc. experience of erection and alignment of static & rotary equipment inside Oil & Gas field & experience of fabrication of module and pressure vessel inside fabrication yard., I am holding Bachelor of Engineering in Mechanical Branch and have experience to worked on Piping material CS, LTCS, Alloy Steel – P5/P9/P11, SS line 304/308/316 L, 347 etc. I am having experience to construction work of both Green & Brown field in OIL & GAS, fabrication work shop to fabricate pressure vessel and Deck Platform piping & pipeline project etc. I have worked on 4 year’s brown field i.e. existing plant and remains in green plant.
Professional Synopsis: (Mechanical Construction Engineer, Piping/Pipeline Engineer, Project Engineer, Pre commissioning & Commissioning Engineer)
Pipeline Experience
Successfully erection of “Pig Launcher, Pig Receiver, Anchor flange, Isolating joint, Bar Tee to be carried with kicker line.
Pipeline and Piping work to be carried out with installation of valve for valve station.
Monitored pipeline construction job sequentially i.e. stringing, fit up, front end welding, back end welding, NDT, field joint coating, excavation, lay of pipeline inside trench, backfilling etc.
Marking the test limit of Pipeline including terminal piping and monitored with hydro test crew to be carried out testing of pipeline including station valve & terminal piping.
Fit up, welding and coating of Tie in joint of pipeline to be carried out.
Piping fabrication and erection work to be carried out for terminal & valve station.
Project Experience: -
Receive, review the Piping shop drawing, steel structural fabrication drawing, equipment vendor drawing etc and to be prepared Piping MTO, steel structural MTO, Project method statement etc to ensure that construction work fully confirm to applicable specifications, codes of practice, and standards and co-ordinate with client for final approval.
Calculation of piping welding inch dia., Field shop spooling and preparation of spool register to monitoring piping fabrication/erection activities.
“Mark the scope of test Limit, system/subsystems Limit in P&ID and to be prepared Mechanical clearance Dossier, Hydro test pack, System/ subsystem MC Dossier, Equipment MC Dossier by the use of check sheets for inspection and testing, of supplied and installed equipment, against a set of Mechanical Completion - Inspection Test Records (ITR).
Determine the amount of small bore pipe fabrication & site changes to be done in the field. Develops field sketches of site fabrication to provide a complete building layout and material list. Preparing the punch list and liquidated to various classes of piping as per line list Carried out successfully hydro testing and assisting for Pre-commissioning/ commissioning activities.
Calculating and finalizing to the welding material, paint material and project tool’s tackles.
Confirm as-built drawings are in accordance with scope as defined by system limits and any changes are reflected in associated documentation within dossier.
Review punch lists and ensure each item is valid, categorized correctly and allocated to the correct action party.
Piping /Mechanical /Pre commissioning Experience – Oil & Gas Field
Monitored offsite piping job, terminal piping job, executed plant piping, water pipe line installation, technical support installation, rotary and static vessel erection and alignment,
Performed mechanical job sequentially on continuing basis and carried out stage wise inspection and obtaining mechanical clearance, getting hydro test clearance, performed hydro test, getting system clearance, final box up clearance & handover to client.
Excellent skills in study of P&ID, General arrangement drawing, Isometrics, vendor equipment drawing, equipment layout, steel structural drawing, pressure vessel fabrication and assembly drawing etc. And evaluating vendor document for feasibility of construction activities.
Performed Supervisory function of all phases of Mechanical construction project assigned like “Fabrication/ Erection of piping job”, “Fabrication/ Erection of steel structural job” “Fabrication and Assembly of pressure vessel with internal parts” and “installation with alignment of Rotary and Static vessel”.
Hands on experience of process piping, utility piping, compressor / pump piping, fire fighting job, Water line and worked on different type of pipe material like CS pipe, SS pipe, alloy steel pipe & Pipe line pipe.
Supervising Job sequentially on continuing basis carried out stage wise inspection and obtaining piping mechanical clearance, hydro test, system clearance, line flushing, mounting instrumentation item, final box up, pneumatic test of untested flange joint & finally line with equipment to be handover to client.
Fabrication of hydro test header, valve SAT test header and performing hydro test, valve test at site.
Focal point for coordination with PMC/Client during walk down for Mechanical clearance, hydro test, inspection and obtaining final clearance of Pressure vessel. Review punch lists and ensure each item is valid, categorized correctly and allocated to the correct action party.
Prepared micro level job Schedule i.e. describes in detail all the resources required and quantities of work to be accomplished to achieve interim milestone dates.
Calculated and Preparation of material requisition of consumable item, tools tackles, testing arrangement item etc.
Experience on Brown Field: Performed the tie-in’s execution job with existing live line like “line shutdown, plant shutdown and hot tap job” (performed 260 nos. tie in point for Takreer Refinery, 64 nos. at Gasco gas plant including 12nos. Hot Tap, 45 nos. at Transco water pipeline- Fujairah site). Performed Piping erection work and rotary/ static equipment erection, alignment inside brown field to be carried out.
Reviewed P&ID, Isometrics as a constructability & operational adequacy and noticed field changes modified accordingly.
Prepare and give the presentation in front of PMC/client- project team/operational team regarding the tie in’s execution detail i.e. condition of existing live line, isolation of tie in’s point with existing facility, identify the product drain location/ gas test location & nitrogen insertion to residue the hydrocarbon from identified tie in location, fixing the tie in spool, closed new isolation valve to execute new line etc.
Preparing piping/ mechanical erection procedure with risk assessment, tie in’s shutdown procedure, risk assessment, blind list, detail of shutdown checklist, test packages etc and co-ordinate with PMC/client- project team/operational team for approval.
Co-ordinate with PMC/ Client/ Operational department regarding maintenance, schedule and operable condition of existing live line and submit shutdown schedule and responsibility for obtaining permit from area authority and concerned operational discipline.
Responsible for ensuring that all work packs, equipment, materials, manpower required for shutdown work activities are called off and available in timely manner.
Hold regular meetings and conference calls prior to the shutdown pre-work and implementation phase to ensure all stake holders are aligned to the delivery dates as detailed within the shutdown preparation plan.
Ensure a tracking matrix is kept updated on a daily basis on all aspects of shutdown preparation and readiness in the months prior to the shutdown
Oversees, co-ordinates and implements the shutdown integrated plan
Co-ordinate vendor support required for the successful completion of the shutdown.
Direct supervised various tie in’s activity- Isolation, draining, blinding, purging, cutting to existing line, connecting new line with existing facilities, hydro testing, commissioning and finally handover the system to operational department.
Supervising piping execution work and mechanical work inside operational live oil and Gas plant with all necessary precaution.
CAREER HILIGHT
Company Name: PETROFAC International Limited- Sharjah- U.A.E. from May 29th, 2012 to till the Date.
Designation: Senior Construction Engineer - Piping
Project Handling:
CLEAN FUEL PROJECT (JUNE 2016 Till Date) – JOINT VENTURE OF PETROFAC & SAMSUNG – KUWAIT, PMC/Client: Kuwait National Petroleum Corpn/ AMEC Foster Wheeler.
IN SALAH GAS SOUTHERN FIELDS DEVELOPMENT PROJECT (From May 2012 to March 2016) – IN SALAH, Algeria, PMC/Client: IN SALAH (An association in between “SONATARCH, BP and Statoil).
Contractor- Grand Travaux Petrolier (Sister Concern of SONATARCH) / Bonatti (Italian Company)
LAGGAN-TORMORE PROJECT (June 2013 to Nov 2013) – Kuwait, PMC/client: TOTAL E&P UK/Shetland Gas Plant (Project detail – 33 Nos. Module i.e. fabrication and erection of Steel structural platform and Piping job.
Contractor: “ABJ Engineering fabrication shop” – Kuwait & Belleli Fabrication Yard, Sharjah)
Roles & Responsibilities:
Review the Isometric drawing, General Arrangement drawing, Engineering MTO, Vendor drawing with data sheet, review quantity tracking requirement for block valve station, launcher/receiver station and co-ordinate with engineering department if found any discrepancy.
Monitoring and expediting to subcontractor to execute the module piping, technical support installation, execution of steel structural item to assemble of complete Module package & performing mechanical job sequentially on continuing basis and carried out stage wise inspection and obtaining mechanical clearance, getting hydro test clearance, performed hydro test, getting system clearance, final reinstatement & released for load out.
Preparing the Tie In shutdown procedure, MTO, tracking the material from procurement department and taking the approval from client and operational department.
Monitoring and expediting to subcontractor for insulation & painting job.
Co-ordination with client during final inspection for complete module item like Piping, Steel Structure, Static equipment, installation and alignment, reinstatement, insulation etc. Directly monitored to worker to liquidate punch point if any punch raised by Client.
Review the test pack dossier of piping and performing monitored to contractor during test performing.
Pipeline
Pipeline and Piping work to be carried out with installation of valve“Pig Launcher, Pig Receiver, Anchor flange, Isolating joint, Bar Tee to be carried with kicker line for Block valve station.
Monitored pipeline construction job sequentially i.e. stringing, fit up, front end welding, back end welding, NDT, field joint coating, excavation, lay of pipeline inside trench, backfilling etc.
Marking the test limit of Pipeline including terminal piping and monitored with hydro test crew to be carried out testing of pipeline including station valve & terminal piping.
Supervising of Piping/ Pipe Support/ operating platform fabrication and installation on site to be carried out for terminal & valve station.
Company Name: DODSAL E & C Pte. Ltd., Dubai, U.A.E. from August, 2006 to 23rd May,2012.
Designation: Sr. Mechanical Engineer
Project Handled:
Ruwais Refinery Expansion Project (May’2011 to Till Date), PMC/Client: Samsung/Takreer Refinery/ Mott Mcdonald
Gaseous Nitrogen Project (June, 2010 to May, 2011), Client: Linde/Elixier/Gasco.
Fujairah water Transmission system-2 (June, 2009 to June, 2010), PMC/Client: ILF/Transco
Replacement of NGL Pipelines Network Project (June, 2008 to Nov, 2009), PMC/Client: EIL/ Gasco.
Inter Refineries Pipelines Project (August, 2006 to June, 2008), PMC/Client: TEBODIN/ Takreer, ADNOC Refinery.
Roles & Responsibilities:
Piping
Monitored offsite piping, terminal piping, executed plant piping, water pipe line installation, technical support installation, rotary and static vessel erection and alignment, performed mechanical job sequentially on continuing basis and carried out stage wise inspection and obtaining mechanical clearance, getting hydro test clearance, performed hydro test, getting system clearance, final box up clearance & handover to client.
Fabrication of hydro test header, valve SAT test header and performing hydro test, valve test at site.
Prepared the micro level job schedule, man power/material requirements as per the site requirement.
Review the Isometric drawing, GA, drawing, Engineering MTO, Vendor drawing, review quantity tracking requirement and co-ordinate with client representative for approval. Mark the test limit, line limit, system limit on P&ID and preparing to test pack.
Co-ordinate with client for mechanical clearance, testing of line, system clearance, and for finally box-up for handover system.
Calculation of piping welding inch dia., Field shop spooling and preparation of spool register and monitoring piping fabrication activities.
Obtaining mechanical clearance of piping job from company carried out testing of piping, mechanical completion of job & joint inspection with client for final box up leak test & hand over the system.
Experience on Brown Field: Performed the tie-in’s execution job with existing live line like “line shutdown, plant shutdown and hot tap job” (performed 260 nos. tie in point for Takreer Refinery, 64 nos. at Gasco gas plant including 12nos. Hot Tap, 45 nos. at Transco water pipeline- Fujairah site). Performed Piping erection work and rotary / static equipment erection and alignment inside brown field to be carried out.
Reviewed P&ID, Isometrics as a constructability & operational adequacy and noticed field changes modified accordingly.
Prepare and give the presentation in front of PMC/client- project team/operational team regarding the tie in’s execution detail i.e. condition of existing live line, isolation of tie in’s point with existing facility, identify the product drain location/ gas test location & nitrogen insertion to residue the hydrocarbon from identified tie in location, fixing the tie in spool, closed new isolation valve to execute new line etc.
Preparing piping/ mechanical erection procedure with risk assessment, tie in’s shutdown procedure, risk assessment, blind list, detail of shutdown checklist, test packages etc and co-ordinate with PMC/client- project team/operational team for approval.
Co-ordinate with PMC/ Client/ Operational department regarding maintenance, schedule and operable condition of existing live line and submit shutdown schedule and responsibllity for obtaining permit from area authority and concerned operational discipline.
Responsible for ensuring that all work packs, equipment, materials, manpower required for shutdown work activities are called off and available in timely manner.
Hold regular meetings and conference calls prior to the shutdown pre-work and implementation phase to ensure all stake holders are aligned to the delivery dates as detailed within the shutdown preparation plan.
Ensure a tracking matrix is kept updated on a daily basis on all aspects of shutdown preparation and readiness in the months prior to the shutdown
Oversees, co-ordinates and implements the shutdown integrated plan
Co-ordinate vendor support required for the successful completion of the shutdown.
Direct supervised various tie in’s activity- Isolation, draining, blinding, purging, cutting to existing line, connecting new line with existing facilities, hydro testing, commissioning and finally handover the system to operational department.
Company Name: Engineer India Ltd., Delhi, India from June, 2005 to Aug, 2006
Designation: Sr. Mechanical Engineer
Projects Handled:
CDU/VDU/NSU-II Project, Client: Indian Oil Co. Ltd – Panipat (India)
Roles & Responsibilities:
Reviewed and approved the test limit/loop limit in P&ID, test pack with all attachment sheet, stage wise inspection the piping job I.e. inspection during fabrication, erection, preparing checklist to line clearance for testing, test witness of line, system checking, release for flushing, after that box-up to the system and finally handover to the system to clients and to achieved mechanical clearance certificate.
Checking and approving the test packs, system pack, preparing the checklist if found any discrepancies with P&ID and liquidation to be carried out.
Traceability and ensuring the piping material traceability and orifice flange grinding etc.
Stage wise Inspection of rotary/static equipment and alignment of pump/ column / static vessel, Exchanger Testing, Column Internal.
Final Inspection of mechanical job to get System Clearance, final box-up, leak test activities and to be achieved mechanical clearance certificate etc.
Company Name: Daelim Ind. Co. Ltd., Seoul, S. Korea from July, 2004 to June, 2005
Designation: Piping Engineer
Project Handled:
DHDT/MSQ Up gradation Project, Client – Indian Oil Co. Ltd. – Mathura Refinery (India)
Rolls & Responsibilities:
Dealt with Procurement, Engineering, Sub Contractors, Site Supervision and Maintenance of equipment.
Monitored/expedited to Subcontractor to Piping Job during fabrication, erection, getting mechanical clearance, hydro test and getting system clearance.
Co-ordinate with PMC/Clients for inspection of mechanical Job and taking mechanical clearance, test witness, system clearance, and box up for operation.
Loop limit marked in P &ID & Preparation of Test Pack.
Reviewed, Inspection & obtaining mechanical clearance of Piping test pack and then co-ordinate with subcontractor for hydro test and PMC for final clearance.
Company Name: L&T Ltd., H.E.W, Surat, India from Dec, 2002 to June, 2004
Designation: Mechanical Engineer
Project Handled:
N-9/N-10 Offshore Platform Project, Client – ONGC
Sidem Evaporator Pressure Vessel, Client- Techinco/Mobin Utility Water System- Iran
MNW Offshore Platform Project, Client: Engineer’s India Ltd./ONGC
Responsibility in Platform Piping:
Stage Wise Inspection of Piping Job, test pack preparation & inspection of line for final clearance, and co-ordinates with 3rd party such as OGSP, ONGC for test pack clearance.
Responsibility in Pressure Vessel:
Inspection/Expediting in fabrication of vessel, Inspection for final clearance to vessel & liquidate, Co-ordination with 3rd party & client like SIDEM, Mobin utility water system & Techinco etc for final clearance of vessel.
Company Name: Samsung Engg. Co. Ltd., Seoul, S. Korea from June 2001 to Sept, 2002
Designation: Steel Structure Engineer
Project Handled:
Barauni Refinery Expansion Project, Indian Oil Co. Ltd. – DHDT/FCU Unit, Consultant: Engineer’s India Ltd.
Roles & Responsibilities:
Monitor and co-ordinate to subcontractor.
Detailing of Execution/Fabrication plant during construction phase.
Supervision/Inspection/Expediting of fabrication, Erection work of heavy structure, medium structure & light structure.
Liquidation of punch point generated by Clients/PMC for final clearance.4. Preparation of final documents, as built etc.
Work Experience: Petron Engg. Co. Ltd., Mumbai, India from June, 2000 to June, 2001
Designation: Mechanical Engineer
Project Handled:
Barauni Refinery Expn. Project, IOCL – DHDT/FCC Unit, Consultant: - Engineer’s India Ltd.
Rolls & Responsibilities:
I was assigned to monitor and control the fabrication, erection, testing and pre-commissioning activities of plant piping works. Coordinated with PMC EIL for final clearance
Work Experience: Hari Construction, Baruani, India from Feb, 1999 to June, 2000
Designation: Site Engineer
Project Handled:
Barauni Refinery Expansion Project, Indian Oil Co. Ltd. – DHDT/FCU Unit, Consultant: Engineer’s India Ltd.
Rolls & Responsibilities: Fabrication & Erection of Steel Structural Job.
Personal Details:
Father’s Name : Sri Umesh Prasad Singh
Date of Birth : 12th May 1973
Nationality : Indian
Marital Status : Married
Passport No : H6360022 valid up to April 2019
Contact this candidate