Engineer Maintenance
Resume:
RAVI PAUL
E-Mail: acu5wj@r.postjobfree.com
Looking forward for a challenging & progressive career using my skills, knowledge & abilities so as to help the organization to achieve its goals & to harness the given resources to bring out maximum output.
PROFESSIONAL SYNOPSIS
An Electrical and Automation engineer with diverse experience of more than 10 years in handling Projects, maintenance, Operation and TPM in FMCG, Power, Paper, Pharma, Food & Beverages as well as cement plant in both company owned and subcontract manufacturing setup.
*Have exposure to latest industrial tools of operational/qualification excellence such as IQ, OQ, PQ, PV, FMECA, CSV, GMP, Six Sigma, and HACCP and well versed with requirements of Industrial safety, Health & environment standards for manufacturing.
*Have experience of handling project of cost approx 700 crore INR right from concept phase to designing, execution and finally handover to production team, which includes vendor management, contractor management and consultant management, procurement etc.
*Having experience related to installation and commissioning of Programmable Logic controllers, HMI, SCADA, Networks, field instruments, metal detectors, X ray systems, check weighers, case weighers.
*Have experience of working with most reputed brands of FMCG/Pharma such as Nestle, ITC, HUL, Mead Johnson, Novartis, Alcon, Abbott, Cadbury, Britannia, Parle, Prime Bio, Kingfisher, Thunderbolt, PepsiCo, Coca cola and Dabur.
*Have experience of working with power as well cement plants such as NTPC, BHEL, CESC, AMBUJA, and BANGUAR.
*Have experience of working with refinery such as Reliance Petrochemicals.
* Have experience in paper & pulp industries in India.
*Scheduling of preventive maintenance, budgeting of spares and controlling the inventory of engineering in Nestle.
*Inventory management and control of critical spare through SAP in Nestle.
*Re-Engineering: Handled various modification related to process improvement, Energy saving, cycle time improvement & power saving projects in Nestle.
CORE COMPETENCIES
Technical
Software Skills: Allen Bradley RSLOGIX 5, 500, 5000, RS View 32, RS View SE/ME, Wonder ware (IN touch 10.1), MES (INVENSYS) & Archestra.
Documentation Skills: ITP, CTP, IQ, OQ, ASIQ, ASOQ, CSV, Criticality assessment, CLIA, SLIA, FMECA, Simplified FMECA, REM, HAZOP etc.
CAREER CONTOUR
Since Dec 2015 with Process Engineering Specialist, Singapore, as Electrical & Automation engineer
ABOUT THE COMPANY:
PES is one of the leading employees owned consultancy having customers like GSK, Novartis, MSD, Mead Johnson, Nestle, Alcon, Lonza, Abbott, Pfizer, PepsiCo etc.
Accountabilities for PepsiCo project: -
Design Review of control system architecture for liquid & salts processing units.
Central Integrator Management.
Scope of services management
FAT of control system from Tetrapak (Allen Bradley & Wonder ware Archestra as a system platform).
SAT of control system from Tetrapak (Allen Bradley & Wonder ware Archestra as a system platform).
Commissioning schedule of control system for liquid processing & integration with other vendors.
Control system design review for BMS & Waste water treatment plant.
Control system design/ Cost review for Tetrapak master control system.
Control system design Review for check weighers.
Control system design review for metal detectors.
Integration of check weighers, metal detectors & bar code sensors with the Tetrapak master control system.
Control system design review of palletisers.
Control system design review of liquid/Salts Fillers.
Previous Experience:
Worked as an Electrical & Automation Engineer in Commissioning Agents (I) Ltd. from May 2013 to Dec 2015.
Accountabilities
Implementation/Consultation of industrial tool of qualification such as Installation qualification.
Implementation/Consultation of industrial tool of qualification such as Operational qualification.
Implementation/Consultation of industrial tool of qualification such as Process qualification.
Implementation/Consultation of industrial tool of qualification such as CLIA (Component level impact assessment).
Implementation/Consultation of industrial tool of qualification such as SLIA (System level impact assessment).
Implementation/Consultation of industrial tool of qualification such as Computer system validation.
Analysis of Criticality assessment.
Implementation/Consultation of industrial tools of operational excellence such as TPM, FMECA, Simplified FMECA, GDP, GMP, GAMP.
Commissioning/Qualification of BMS (Building Management System), EMS (Environmental Monitoring System) HVAC, Wet Process, Spray Dryer, Hot Water System, Process Chilled Water System (Air and water cooled), HVAC Chilled Water System(Air and water cooled), Cooling Towers
Worked as an Engineering Executive in Nestle (I) Ltd. from July 2010 to May 2013.
Accountabilities
Planning preventive predictive and breakdown maintenance of Infant Formula Plant.
Managing all operations and maintenance of Filling Lines.
Analysis of Line capacities Vs Rated Speed.
Technical training to workers to handle major breakdown as well as improve machine health and efficiency.
Budgeting & controlling of engineering spares.
Procurement of engineering spares.
Managing design, programming of electrical and automation in accordance with applicable standards to ensure the machine requirement.
Directing, supervising and controlling the efficient performance of the contractors and other resources in accordance with applicable standards to ensure attainment of objective.
Total Productive Maintenance, Operator Asset Care, Review existing maintenance, DMAIC.
Commissioning of water cooled chillers.
Worked as a Software Engineer in KLG Systel (I) Ltd. from October 2009 to June 2010.
Accountabilities
Onsite SCADA development as per SOP.
Communication with the different PLCs through Top server and DA server.
Up gradation of Wonder ware IN touch versions at various sites.
Worked as a Project Engineer in Rockwell Automation (I) Ltd. from July 2006 to June 2009.
Accountabilities
SCADA development as per SOP.
Panel system configuration testing as per approved drawings.
Conducting factory acceptance test.
Conducting site acceptance test.
Development of Ladder/FBD/SFC programming as per SOP.
Communication with the field devices.
Software/Hardware Competency
Industrial Protocols: Ethernet, Control Net, Device net, RS232, RS485, Modbus, DH+, RIO, HART, DASABCIP, ASI
Layer.
AC Drives : Allen- Bradley (Power Flex 4, 40, 400, 70, 700, 1336 Impact drive & 1336 force drive),
Siemens
PLC : Allen- Bradley
MICRO LOGIX 1000, 1100, 1200 & 1500.
SLC 5/01, 5/02, 5/03 & 5/04.
Control-Logix.
Flex-Logix.
Compact- Logix.
Motion : Allen- Bradley.
Ultra 3ooo Servo Amplifier.
Ultra 9ooo Servo Amplifier.
HMI : Allen- Bradley.
Panel View 300, 550 & 1000 (Monochrome).
Panel View Plus 400, 600 & 1000 (Coloured).
SCADA (RS View 32, RS view SE. RS view ME).
MES (Wonder ware).
Archestra 2012.
IN touch (Version 9.0, 10.1).
SENSORS : Working experience with Level Instruments (Displacer, Tubular, Float & chord, Ultrasonic, DP type), Flow Instruments (Switches, Magnetic type, Vortex type), Pressure Instruments (Gauges, switches, transmitters’, DP transmitters)
FEEDORS: Loss in weight, Mass flow, Gain in weight etc.
PACKAGING MACHINES: Auger filling, checks Weigher, Bar code readers, Langen machines, Case coder, Flap Folding, Metal Detectors, and Pouch Pulling collar type machines etc.
PROJECTS EXECUTED
Packaging Machines Hindustan Unilever Limited, Haridwar.
Bottle filling Machines for ITC Group, Haridwar.
Fresh Milk Reception for Nestle, Moga
Infant Cereals for Nestle, Moga
Case Packer and line integration for Denzong Breweries, Bhubaneswar.
Coal Handling plant at CESC, Calcutta.
100 TPD Lime Kiln at Bhushan Steel, Angul
Roller synchronization at Dev Priya Paper Mills
Surf Excel batching at Hindustan Unilever Limited, Haridwar.
Compressor and Dryer at Reliance Petroleum, Vishakhapatnam
Ash Handling Plant Automation at Vedanta Group of Industries, Orissa.
Evaporating & Drying Plant at Nestle, Samalkha
Implementation of TPM, DMAIC, FMECA, Simplified FMECA, Review existing maintenance at Novartis PTE Limited, Singapore.
Commissioning and qualification of BMS, HVAC, DRYER, Wet Process, PWH at Mead Johnson PTE Limited, Singapore.
Implementation of TPM in Novartis, Singapore for Electricals, Melt Extruder, Tablet Compressing Machine.
Commissioning and qualification of BMS, HVAC, HVAC Chillers, Process Chillers, Hot Water System, Emergency Generators, UPS, Door Access system at Prime Biologics, Singapore.
Commissioning and qualification of BMS, FMS, HVAC, HVAC Chillers, Cooling towers at Abbott Medical Optics, Kulim, Malaysia.
Design Review of control system architecture for liquid & salts processing units for PepsiCo, Singapore
SUMMER INTERNSHIP EXPOSURE
Organisation : Rockwell Automation India (p) Ltd., Ghaziabad, U.P.
Duration : 3 months.
ACADEMIC PROJECT HANDLED
Title : Conversion of conventional Buchholz Relay into static Buchholz relay.
Description : This is a very interesting feature of Transformer Protection.
SCHOLASTICS
B.Tech. (Electronics & Instrumentation) from ABES Engineering College, Ghaziabad, U.P. Technical University, Lucknow in 2006.
Diploma (Instrumentation & Control) from CRRIT, BTE Delhi.
Highlights
Appreciation letter from BHEL for successful and timely completion of project.
Star of the month from Rockwell Automation for succesful and timely completion of HUL project.
Appreciation mail from Nestle for timely completion of CIP for Infant cereal plant.
Appreciation from mead johnson project head.
Appreciation from prime Biologics for saving half a million for re commissioning of BMS system.
PERSONAL DOSSIER
Date of Birth : 26th July, 1981
Address : #03-103, Block - 233, Choa Chu Kang, Singapore
PASSPORT DETAILS
Passport Number: G7183008
Passport Issue date: 13/02/2008
Passport Expiry date: 12/02/2018
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