Page *- Rajesh M – Manufacturing/Production Process Engineer Resume
RAJESH M
10+ Years Experience
Manufacturing/Production Process Section
e-mail id:*********@*****.***
Mobile: +91-979*******
OBJECTIVE
To strive for excellence while overcoming challenges and to grow as a professional acquiring new skills and broader strategic vision and prefer sincerity at work to opportunism CURRENT ORGANIZATION
Role : Sr.Engineer – Assembly Division – Manufacturing/Production Process Dept Company : VPG Sensors - Vishay Precision Transducers India Pvt Ltd Period : From Aug 2012 to till date
Place : Chennai, Tamilnadu, India
Projects : Load Cell manufacturing for John Deere, Siemens, Rice Lake, Goodrich, Nasa, Bosch, ABB etc Key Process : Bonding, Wiring, Cabling, PCB/FPC Preparing, Connector Add, Testing & Debugging, Calibration, Final SMT/PCB Assembly.
JOB RESPONSIBILITIES
• Responsible for Product Quantity Analysis & Product Process Matrix preparation.
• Responsible for Value stream mapping (VSM), 5S, Kaizen, Line Balancing, Continuous process flow.
• Responsible for Waste identification & elimination.
• Responsible for SOP creation & Process flow documentation.
• Design and Develop the New Product & Relocation Line Layout Implementation & process flow mapping.
• Monitor & Analyze the OEE & Production Efficiency & implement the Continuous Improvement activities.
• Coordinate with CFT Team to implement Lean & Continuous Improvement projects of the organization.
• Balance Cycle time/Process Cycle Time/Pitch Cycle Time analysis
• Product failure analysis (FAE) & improvement activities
• Quality Functional Development activities & Quality Audit support
• KPI improvement activities
• Supplier quality & Customer support activities
PREVIOUS EXPERIENCE
Role : Team Leader – Production Process/Failure Analysis Section – Process Dept Company : Wintek Technology India Pvt Ltd
Period : From Aug 2007 to Aug 2012
Place : Chennai, Tamilnadu, India
Projects : LCD & TFT Product – Nokia (India Site)
Role : Engineer - Failure Analysis Section – Process Dept Company : Wintek - Dongguan Masstop Liquid Crystal Display Co. Ltd Period : From Aug 2007 to Apr 2008
Place : Dongguan, Guangzhou, China
Projects : LCD & TFT Product – Motorola & Samsung (China Site) Role : Instrument Calibration & Analysis Engineer
Company : Spinco Instruments Pvt Ltd, Chennai – 600 004, India. Period : From Aug 2006 to July 2007
Instruments : Biomedical instruments - Biosensors & Bioinstrumentation Page 2- Rajesh M – Manufacturing/Production Process Engineer Resume SCHOLASTIC QUALIFICATION
April 2006 - Anna University
Kamaraj College of Engineering & Technology
Electronics & Instrumentation Engineering
B.E - Bachelor of Engineering – First Class
March 2002-Tamilnadu State Exam Board, India
K V Sala Higher Secondary School, Virudhunagar
H.S.C – First Class
March 2000 - Tamilnadu State Exam Board, India
K V Sala Higher Secondary School, Virudhunagar
S.S.L.C – First Class
NPI ENGINEER TASKS
• Coordinate with HQ engineering dept. and product management departments to implement Manufacturing Plan for products.
• Check the product specifications like BOM, product spec drawing, parameters, assembly drawing, and electric circuit & customer requirements doc.
• Develop product test plans and perform production test according manufacturing process instructions.
• Administer efficient trail & pilot run the new products.
• Assist New Product Introduction Manager and follow-ups the ECN & DCN.
• Monitor operations of product and evaluate designs and ensure adherence to all design and manufacture principles.
• Ensure compliance to all ECO procedures and work instructions.
• Prepare project timelines and identify all resources requirement.
• Analyze and recommend improvements to all production and quality improvement.
• Develop and implement efficient material handling, flow strategies and maintain safe and manufacturing processes at all times.
• Analyze and recommend corrective action in case of any design failure.
• Assist in DOE Projects.
PROCESS ENGINEER TASKS
• Develop and sustain high volume manufacturing processes.
• Assist to Manufacturing yield rate improvement activities.
• Product Quality & Quantity control.
• Plan, propose, and lead experiments to produce timely and accurate analysis.
• Assign follow up action items, as needed, to drive ongoing improvements to process capability.
• Failure Analysis results to provide technical recommendations. (Production Online, Customer Complaint & Field Return Defect Analysis).
• Provide engineering analysis, recommendations and action plans (8D, FMEA, & SPC review) in support of Operations, Program Management and External Customers.
• Develop, implement and monitor yield improvement plans; report progress internally and to customers. FAILURE ANALYSIS TOOLS
• Scanning Electron Microscope (SEM) analysis
• Profile Projector
• Surface Microscope
• Cross Section Grinder
• Ultra Sonic Cleaner
• Polarizing microscope
• 6 Meter & Megger Meter
Page 3- Rajesh M – Manufacturing/Production Process Engineer Resume SKILL SET
OS : Mac OS X, Windows XP,Vista & 7
Application : SAP, MFG-Pro, Ms-Office, ERP, Lotus Notes, Ms-Outlook PERSONAL DETAILS
Date of birth : 10-8-1984
Gender : Male
Marital status : Married
Languages known : Tamil, English
Nationality : Indian
PASSPORT DETAILS
Passport No : N9035832
Date of Issue : 08/04/2016
Date of Expiry : 07/04/2026
CONTACT ADDRESS
43, Thiruvalluvar Street, Near Karumaariyamman Kovil New Perungkulatur, Chennai - 600 063, Tamil Nadu,India Phone: +91-979**-***** (Self)
PROFILE
Skype : imacrajesh
Facebook : Rajesh Macintosh
Twitter : @imacrajesh
Email : *********@*****.*** & **************@*****.**.** Whatsapp/Face Time : +91-979*******
DECLARATION
I do here by declare that the above details given by me are true and correct. Rajesh M