Page *- Rajesh M – Manufacturing/Production Process Engineer Resume

RAJESH M

10+ Years Experience

Manufacturing/Production Process Section

e-mail id:acu5v1@r.postjobfree.com

Mobile: +91-979*******

OBJECTIVE

To strive for excellence while overcoming challenges and to grow as a professional acquiring new skills and broader strategic vision and prefer sincerity at work to opportunism CURRENT ORGANIZATION

Role : Sr.Engineer – Assembly Division – Manufacturing/Production Process Dept Company : VPG Sensors - Vishay Precision Transducers India Pvt Ltd Period : From Aug 2012 to till date

Place : Chennai, Tamilnadu, India

Projects : Load Cell manufacturing for John Deere, Siemens, Rice Lake, Goodrich, Nasa, Bosch, ABB etc Key Process : Bonding, Wiring, Cabling, PCB/FPC Preparing, Connector Add, Testing & Debugging, Calibration, Final SMT/PCB Assembly.

JOB RESPONSIBILITIES

• Responsible for Product Quantity Analysis & Product Process Matrix preparation.

• Responsible for Value stream mapping (VSM), 5S, Kaizen, Line Balancing, Continuous process flow.

• Responsible for Waste identification & elimination.

• Responsible for SOP creation & Process flow documentation.

• Design and Develop the New Product & Relocation Line Layout Implementation & process flow mapping.

• Monitor & Analyze the OEE & Production Efficiency & implement the Continuous Improvement activities.

• Coordinate with CFT Team to implement Lean & Continuous Improvement projects of the organization.

• Balance Cycle time/Process Cycle Time/Pitch Cycle Time analysis

• Product failure analysis (FAE) & improvement activities

• Quality Functional Development activities & Quality Audit support

• KPI improvement activities

• Supplier quality & Customer support activities

PREVIOUS EXPERIENCE

Role : Team Leader – Production Process/Failure Analysis Section – Process Dept Company : Wintek Technology India Pvt Ltd

Period : From Aug 2007 to Aug 2012

Place : Chennai, Tamilnadu, India

Projects : LCD & TFT Product – Nokia (India Site)

Role : Engineer - Failure Analysis Section – Process Dept Company : Wintek - Dongguan Masstop Liquid Crystal Display Co. Ltd Period : From Aug 2007 to Apr 2008

Place : Dongguan, Guangzhou, China

Projects : LCD & TFT Product – Motorola & Samsung (China Site) Role : Instrument Calibration & Analysis Engineer

Company : Spinco Instruments Pvt Ltd, Chennai – 600 004, India. Period : From Aug 2006 to July 2007

Instruments : Biomedical instruments - Biosensors & Bioinstrumentation Page 2- Rajesh M – Manufacturing/Production Process Engineer Resume SCHOLASTIC QUALIFICATION

April 2006 - Anna University

Kamaraj College of Engineering & Technology

Electronics & Instrumentation Engineering

B.E - Bachelor of Engineering – First Class

March 2002-Tamilnadu State Exam Board, India

K V Sala Higher Secondary School, Virudhunagar

H.S.C – First Class

March 2000 - Tamilnadu State Exam Board, India

K V Sala Higher Secondary School, Virudhunagar

S.S.L.C – First Class

NPI ENGINEER TASKS

• Coordinate with HQ engineering dept. and product management departments to implement Manufacturing Plan for products.

• Check the product specifications like BOM, product spec drawing, parameters, assembly drawing, and electric circuit & customer requirements doc.

• Develop product test plans and perform production test according manufacturing process instructions.

• Administer efficient trail & pilot run the new products.

• Assist New Product Introduction Manager and follow-ups the ECN & DCN.

• Monitor operations of product and evaluate designs and ensure adherence to all design and manufacture principles.

• Ensure compliance to all ECO procedures and work instructions.

• Prepare project timelines and identify all resources requirement.

• Analyze and recommend improvements to all production and quality improvement.

• Develop and implement efficient material handling, flow strategies and maintain safe and manufacturing processes at all times.

• Analyze and recommend corrective action in case of any design failure.

• Assist in DOE Projects.

PROCESS ENGINEER TASKS

• Develop and sustain high volume manufacturing processes.

• Assist to Manufacturing yield rate improvement activities.

• Product Quality & Quantity control.

• Plan, propose, and lead experiments to produce timely and accurate analysis.

• Assign follow up action items, as needed, to drive ongoing improvements to process capability.

• Failure Analysis results to provide technical recommendations. (Production Online, Customer Complaint & Field Return Defect Analysis).

• Provide engineering analysis, recommendations and action plans (8D, FMEA, & SPC review) in support of Operations, Program Management and External Customers.

• Develop, implement and monitor yield improvement plans; report progress internally and to customers. FAILURE ANALYSIS TOOLS

• Scanning Electron Microscope (SEM) analysis

• Profile Projector

• Surface Microscope

• Cross Section Grinder

• Ultra Sonic Cleaner

• Polarizing microscope

• 6 Meter & Megger Meter

Page 3- Rajesh M – Manufacturing/Production Process Engineer Resume SKILL SET

OS : Mac OS X, Windows XP,Vista & 7

Application : SAP, MFG-Pro, Ms-Office, ERP, Lotus Notes, Ms-Outlook PERSONAL DETAILS

Date of birth : 10-8-1984

Gender : Male

Marital status : Married

Languages known : Tamil, English

Nationality : Indian

PASSPORT DETAILS

Passport No : N9035832

Date of Issue : 08/04/2016

Date of Expiry : 07/04/2026

CONTACT ADDRESS

43, Thiruvalluvar Street, Near Karumaariyamman Kovil New Perungkulatur, Chennai - 600 063, Tamil Nadu,India Phone: +91-979**-***** (Self)

PROFILE

Skype : imacrajesh

Facebook : Rajesh Macintosh

Twitter : @imacrajesh

Email : acu5v1@r.postjobfree.com & acu5v1@r.postjobfree.com Whatsapp/Face Time : +91-979*******

DECLARATION

I do here by declare that the above details given by me are true and correct. Rajesh M

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