Engineer Design

Seeking Opportunity in Life Science Sector/ Industries in Automation Field with duties of Executive, Manager, Sr. Automation Engineer or Sr. Control Engineer, Design Consultant, OEM, Systems Integrator or Distributor ready to build cutting-edge industrial, manufacturing and energy automation solutions.

HMI / SCADA Solutions

Industry 4.0 and the Internet of Things

Energy and Sustainability Solutions

Cyber Security, Resiliency and Redundancy

Cloud Analytics

Plant Data Historians

OPC UA and BACnet Certified Solutions

Fault Detection and Diagnostics

SPC and Manufacturing Intelligence KPI Dashboards

Mobile Apps for Any HMI

Life Science Industries

Virtual Server Design & Design of factory for Future Using Clouds

Rockwell RS View, View point, Matrix, Wonder ware & Delta V SCADA software

APPLICATION EXPERTIES:

Distributed Control System (DCS)

Managed and Supervise Released Products/Projects

Manufacturing Execution Systems (MES)

Programmable Logic Controllers (PLC)

Human Machine Interface (HMI)

Drives and Smart Motor Control Centers (MCC)

Process Instrumentation

Process Analytics

Machine Vision

Industrial Networking and Communication

RFID And Laser Systems Application

Safety Instrumented Systems (SIS)

Machine Safety

Motion Control

Clear Room Environments for Semiconductor

Medical Device Application

TECHNICAL SKILLS:

Control Systems Design- Network Design for Security and Detection Systems (Multi-million dollar Project Management)

Computer Control Equipment Design

Projects, objective and engineering Deliverable Managements

Electrical/Electronic/Computer/ Control Engineering

Fiber Optic Network Design

Web Handling, Rewinder, Unwind, Web Guide Systems

System Integration and Switch Design

Process Condition Control and Drive Roll

Programming (Visual Basic)

Digital/Analog and Vector Drive Design

X-ray and Laser Application

Gas Distribution systems(TCL,H2,N2 and O2)

Control Software : WIN CC, S7 Simatic, Linkconfig, Wonder ware, Taylor TCL, Rockwell (Control Logic, Win Logic, RS Logix, RS Tune, Interchange, RS Link, Config Sys, GML, Control Pak, RSView, Wonder Ware, and Inteullsion)

Various PLC Programming and Networking

Computer Languages: C++, Visual Basic +

Control System Networking Design with PLC Hardware: ABB PLC, Siemens PLC and Modicon

EXPERIENCE:

Gentex Optic (Essilor USA), Dudley, MA. (Life Science/Prescription Lens –25 Million Mass Production) 10/2009 – 6/2016 Sr. Principal Automation Engineer

Responsible for design and Implementing automation engineering projects in the area manufacturing with multiple areas for:

Visualize and Conceptual Development of process/products manufacturing Process Automation Plan

• Generates and develops technical project scope

• Documents all process/product, general user requirements and generates basis of design packages

• Uses ingenuity and creative thinking to develop solutions

• Supports project managers in development of next-phase design and / or implementation plans

• Performs or oversees execution of feasibility studies to inform the business for ambiguous scope of work

Basic Design, Detailed Design, and Planning

• Develops schematic and detailed design of systems including construction documents, network drawings, layouts, etc.)

• Specifies and sizes process and building automation systems

• Plans, coordinates, and drives design, design review, and peer review activities

• Manages external project engineering services effectively

• Leads design reviews and risk assessments to identify critical aspects and verification methods. Ensures development of FAT, commissioning & verification plans

Improved Equipment Reliability & Reduction Down- time

Manage Capital/expense projects design to install

Cost Reduction (Yield, Man- power and Quality Improvements)

Cycle Time Reduction & Systems Safety Improvements(Process Safety Standards )

Machine Utilization, Technical Review and Capital spending Analysis

Leadership in Capital Improvements & technical expertise to Operations and Maintenance personnel

Responsible for reviews and analyzes project requirements, specification, plan, design and installation. Position is responsible for design of automation equipment to ensure stipulated specification and requirements are met, and delivered within budget and on time. Position guide Lead Engineer of respective area in design of automation equipment. (Molding, Coating, Chemical Dispense & EHS)

Essential Duties & Responsibilities:

I have solid experience in all stages of the engineering project lifecycle from conceptual design, detailed design, specification, implementation, commissioning, trouble-shooting, and continuous improvement of automation and instrumentation for biopharmaceutical production and supporting utility systems. This will include estimating resource requirements for projects and tactical support issues and identifying bottlenecks or constraints.

Lead other designs engineers for design concepts automation equipment in respective areas of expertise, e.g., Mechanical, Electronics, Electrical, or Software Application. Works closely with Project Manager/Engineer to meet project time line and within budget. Reviews, understands and interprets requirements/specification accurately for integration into design of equipment.

Ensures design for manufacturability. Acts as liaison with internal and/or external Assemblers/manufacturer of equipment to ensure all parts are manufactured to the design. Generates design drawings, installation manual, and user manual. And ensures all engineering times are logged into tracking system correspondent to the projects.

May perform other duties and responsibilities as assigned.

GT Solar Incorporated, Merrimack, NH (Renewable Energy, Solar Energy) 5/2006 – 7/2009 Sr. Electrical Engineer

Designs, develops and tests all aspects of Process/Reactor systems, this included Chemical, Gas Control and electrical components, equipment, and machinery. Applies principles and techniques of electrical engineering to accomplish goals. Develop Maintain and document electrical controls systems and electronics for DSS, Tabber, Siemens Reactor, Crusible Coater and Solar automated manufacturing Power grid line, DC to DC conversation for customer factory, Develops and Install power panel and test equipment. Design and Implement PLC Code for Siemens, Allen Bradley and OPTO22. Design, develop and maintain electrical circuits and controls for automated machines, with NFPA 79, NFPA 70 and CE standards. Provide troubleshooting and diagnostic support for customers and Customer Satisfaction team as needed. Specify/recommend electrical and software components for equipment Analyze existing products for electrical design improvements.

Polaroid Corporation, Waltham MA. (Sun Glass Manufacturing, Coating and Chemical Plant) 10/2005 –4/2006 Senior Manufacturing Principle Engineer: Chemical Manufacturing

Electrical Engineering functioning within the Coating Division. Primary focus on the Design of Chemical Dispenses, work on renewable energy program with chemical coating. Batch Control, Motion control equipments and Web handling for Ink jet paper, sun glass production operations. Design and Maintain Motion Control systems with multiple axes. Programmable Logic Controller (PLC) and Human Interface Module (HIM) programs and design, testing and debugging control systems. These systems often consist of Siemens S7, S300, and Allen Bradley control Logic, PLC5, and SLC PLC Control equipment, Servo/Stepper and VFD drive. Taylor (ABB), Batch control, Fluid Systems, Chemical mix, Motion Control, Instruments systems, and dispense Equipment, Vision Equipment, Data Acquisition Equipment, Machine Communication Networks, and Machine Integrated Instruments. Also responsible for organizing the maintenance of electrical systems. Develop HMI systems using RSView, Win CC, Wonder ware and Intellusion software. I have been involved as project engineer with responsibility covering all phases from concept, specifications, cost justification, project management, installation, training, qualification, implementation to manufacturing and production support.

L3-Communication, Woburn, MA ( Security and Detection, Airport & Cargo systems) 7/2001 –10/ 2005 Test Engineer/Staff Electrical / Sr. Manufacturing Engineer

Responsible for Project Management and integration of high throughput X-ray Systems. Design and develop Control Systems for complex X-ray based security product. Led the ongoing development & maintenance of engineering controls design tools and integration of global product to new controls standards. Develop motion control /PLC based Servo drive control systems using of Siemens Servo Drive, S7, S300 PLC, and Allen Bradley compact and control Logic, S700 Servo Drive. Also PLC5, SLC5/05E PLC Control equipment. Bag Transport Systems for a various Equipment’s with difference application. Develop HMI systems using RSView, Win CC, Wonder ware and Visual basic (CT, Gentry, Fixed, Mobile, Cargo and carry on check equipment). Responsible for component selection and standard and alternative parts list electrical design of custom products, including development of wiring diagrams, Programmable Logic Controller (PLC) and Human Interface Module (HIM) programming, and associated documentation, as required.

Responsible for verification and validation of all elements of a complex X-ray based security products. Project lead and management. Network design with high-speed switch and fiber optic systems for dammam and Jidda Sea ports (Saudi Governments). Lead and design Systems Integration for Multiple High-energy X-ray systems design for various foreign customers as well as for US Governments. Design and develop Multiple ICT test fixture for all products lines using various test systems (Genrad 228X, Spectrum, HP and Functional tester). Establish test methodologies for verifying and validating hardware/software design including development and execution of test procedures and automated test scripts.

Responsible for solving day to day manufacturing issues, improving yield, reducing RMA and selecting CMC for SMT PC boards. Work with TUV, Intertek and Ratliff or other testing facility for compliance with CE, IEC and other European standards European union Machine Directive, safety Standard and all applicable directives, for US NFPA79, UL 508, and Canadian CSA. Schedules and coordinates compliance verification testing. Investigates and resolves issues related to product compliance to regulatory requirements. Reviews risk and hazard analysis documents during product development and Product resolution. Performs compliance assessment audits of our products. Aid Design Engineering & Manufacturing Engineering in product and process problem resolution. Represents Regulatory Affairs/Quality Assurance in New Product Development Programs as relates to safety compliance and risk and hazard analysis. Member of the Sustaining engineering taskforce Assists in interfacing with MDD notified body and technical file issues. Helps prepare materials for submission to foreign government product registration.

Polaroid Corporation, Waltham, MA (Coating and Chemical Plant) 2/1991 – 7/ 2001 Senior Manufacturing Principle Engineer: Integral Coating Division

Electrical Engineering functioning within the Integral Coating Division. Primary focus on the sheet/foil and negative production operations, design of chemical dispenses, batch control, design, testing and debugging control systems. These systems often consist of Siemens S7, S300, Allen Bradley control Logic, PLC5, and SLC PLC Control equipment, Taylor (ABB), Batch control, Fluid Systems, Chemical mix, Motion Control, Instruments systems, and Dispense Equipment, Vision Equipment, Data Acquisition Equipment, Machine Communication Networks, and Machine Integrated Instruments. Responsible for organizing the maintenance of electrical systems, designing electrical components, system modifications and capital project leader on projects, flexibility of equipment and systems. Providing on-line troubleshooting and debugging of equipment and control systems. Develop HMI systems using RSView, Win CC, Wonder ware and Intellusion.

Technical Specialist: Flexible Electronic –Medical Hardware Group

Work with ATE test engineer's group in both an electronic design engineering and Clean room manufacturing environment, responsible for the development and implementation of ATE - class equipment test set for various printed circuit boards for medical Device (Helios Dry X-ray Systems) [HP 3070]. Participate in new product design review and testability issues. Prepared tests and developed a test strategy. Debug of electronic subassembly tests.

Instrument Technician: Battery Division-( Coating and Chemical Plant)

Used a working knowledge of a specified or combination of instrumentation disciplines, i.e., electronics, electro/mechanical, electro/optical, pneumatics and process controls principles to perform routine and non-routine functions in the instrumentation field to complete assignments.

Teledyne Components (formerly Crystalonic), Cambridge MA 6/1986 – 12/1990 Sr. Manufacturing / Test Engineer

Responsible for department’s budget and personnel (16 Engineers). Worked with different engineering groups to improve clean room manufacturing performance including yield, quality, cost, product performance and reliability of product and process for medical measurements device. Liaison between manufacturing, vendors, design and customers. Responsible for various duties such as materials requirement, ecn, recommendation for new equipment, specification, measurement systems [test, record], quality control and customers concern and solution. New products, equipment and procedures introduction to manufacturing. Equipment and manpower capacity analysis and utilization. Performed design and review of different standard analog, digital, circuits and systems. Included hybrid circuits, IC chips for standard product for in-house and custom application and automatic test box for automatic hybrid test systems. Developed automatic test system for hybrid testing also developed test software for hybrid and incoming piece part using SZ, LTS, LORLIN and in-house standard and customized circuits. Also responsible for introducing new products for manufacturing design review and corrective action for manufacturing. Responsible for providing electronic components qualification and vendor selection, tracking products yield and determine yield improvement procedures, conduction failure analysis for standard and custom products and make corrective action.

Teledyne Crystalonic

6/1986 – 1/1988 Test / Tech Supervisor

Responsible for administrative / technical supervisory duties such as set objectives and review personnel in department. Direct responsibility for staffing, cost, department budget, productivity and quality. Test, throughput, monitor and control all production activity, capacity utilization allowing volume pushes and slowdown, [MPS] production schedule attainment. Responsible to provide support to the design and production engineering, failure analysis of prototype microcircuits, auto test systems trouble shooting, automatic test box trouble shooting. Responsible for generating yield information using Lotus and scheduling production test for the components and devices.

TECHNICALPROJECT HIGH-LIGHT:

Secondary Degating Machine for GENTEX Optics- Prescription Lens Base

Automatic Transport Systems for Lens with Magna Motion Magnetic Smart Transport Systems for Gentex Optic

Data Center and VM ware set up for All data Tracking (RFID/Barcode/FTTM & SQL)

All Application server for Finishing of Optic Lens for Gentex/Essilor.(FTTM Server, HMI SERVER, Viewpoint, Historian, and Multiple Control logic with reduency)

Automatic Transport Systems for Lens with Schmid Shuttle Smart Transport Systems for Gentex Optic

Custom ASRS Mechanical, Software, and Network design for custom Lens Handling-Storage Systems +10K Bin

X-ray Machine Control systems Design,deployments of High Speed Motion Control (Redundant )using Position control/ Vector and Steeper Drive @ L3 Communication

Design Redundant Safety Control Systems for Silicon Rod Growth Reactor (TCS,H2, N2 and O2 GAS ) using Allen Bradley Safety Guard PLC– GT Solar

Design Redundant Control Systems for Silicon Growth Reactor (DSS Reactor ) using Opto 22 -GT Solar

Design and Implemented Taylor / ABB Mod distributed Redundant Control Systems for Polaroid –Chemical Dispenses System for L Coat, MEK, and other Flammable Chemical per FM and HSE. @Polaroid

Design and Developments of High Speed Motion Control (Redundant) using Eurotherm Drive/Siemens S7-400 PLC for Automatic Assembly Machine. @ Polaroid

Drive Control Systems for Chemical Mixing and Control Dispenses systems using Redundancy I/ O Distributions Systems- W4,W5,N2,NB1,NB2 Plant -Polaroid

Design and Developments of High Speed Web Handling control (Redundant) using Eurotherm Drive/ PLC for Reminder. Unwind and Slitting and Vision Systems Application. (Various Technology ) @ Polaroid

ICT/Functional and DFT test Validation design for PCB and Systems @ L3 Communication

Design Redundant Safety Control Systems for Silicon Rod Growth Reactor (TCS,H2, N2 and O2 GAS ) using Allen Bradley Safety Guard PLC– GT Solar

Design Redundant Control Systems for Silicon Growth Reactor (DSS Reactor ) using Opto 22 -GT Solar

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