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Jose L Perez

ALCOA HOUSTON, TX

832-***-****

My 25+ years of experience in the industry have developed on me a strong level of execution and a wide vision of management approach at different organizational levels Corporate, Divisional, Local (International & Local).

Here are some highlights of my background that may be of interest for you:

• Extensive experience on leading Quality Systems & Continuous Improvement such as:

o ISO TS16949 (Automotive Industry) – US, Mexico, Argentina, UK

o AS 9100 (Aerospace Industry) – US

o VDA 6.1 (German Automotive Industry) - US

o API Q1 (Oil & Gas Industry) - US

o DPSM 4155.3 (US- Department of Defense) – US

o ISO 17025 & A2LA (Metrology Laboratory Standard) -US

o ISO 9001 (International Standard) - US

o Kaizen – US, Mexico, Argentina

o Lean Manufacturing - US

• Strong background on Managing Quality Control/Quality Assurance and Continuous Improvement on different manufacturing environments such as:

o Aluminum & Titanium Extrusion Aerospace and Oil & Gas Industry

o Metal Stamping Automotive Industry

o Machining Industry Oil & Gas Industry

o Electronic Assembly Industry Automotive & Appliance Industry

o Mechanic Assembly Automotive & Appliance Industry

o Sewing Industry Military Industry

o Plastic Injection Molding Automotive Industry

o

• Managed the Quality department

o From 0 – 180 employees under my supervision

o Quality Managers

o Quality Engineers

o Quality Supervisors

o Metrology Technicians

o Quality Inspectors

• Effective communication with Customers to keep them up to date on our company quality performance, progress and to follow up concerns and process change.

• Developed and Implemented Supply Base Development Programs to ensure:

o Quality before shipment

o On-time delivery

o Communication of Actions & Reactions

o Assessment Response

Attached you will find my resume for your consideration.

RESUME

NAME: JOSE L PEREZ

ADDRESS: 10200 Jewel Ct. Conroe, Texas 77385

PHONE: 832-***-****

EMAIL: acu4bo@r.postjobfree.com

EDUCATION:

• Bachelor Degree in Mechanical and Electrical Engineering ( Instituto Tecnologico de Matamoros, Mexico)

• ISO 9001-2008 Lead Assessor # LR-10-1-6108

• ISO TS 16949 Lead Assessor #94035/02

• AS 9100 Implementation

• Certified Instructor – Kaizen & Lean Manufacturing

• Certified Inspector – Drilling & BHA Products

Alcoa Energy Systems Inc. (Spring,Texas)

(Drilling & BHA Products)

2011 - Present

Quality Manager

• Developed and implemented the Quality Management System to meet ISO-9001, API-Q1 and Alcoa Corporate requirements, including technical specifications to introduce aluminum products into the Oil & Gas Industry.

• Support ATEP-Extrusion at Houston (Aerospace Products) conducting Internal Audits and to simplify the AS9100 quality management system throughout assessment of effectiveness.

• Developed and implemented the Supplier Forever Requirements which takes under control the communications and effectiveness of supplier performance for both oil& gas and aerospace business units.

• Intensive participation to develop new specifications for aluminum drill pipes in the Oil & Gas Industry with International standards such as IADC and Fearnley Procter (NS Standards).

• Established Suppliers Pre-Production Meeting to debug new projects regarding material, machinery, labor experience and specifications.

• Leading the request for quotation and contract review process to ensure that involved departments complete their actions before to release an order to production.

• Developed and Implement a Supplier Training Program to reduce operational costs. This program has integrated lean manufacturing and kaizen. 24% of machining operational cost was reduced impacting positively supplier and Alcoa.

• Developed and Implement all phases of the Advanced Product Quality Planning with suppliers to establish control over all activities related to the product development process. This APQP includes all tools used in the automotive industry (Feasibility Review, Design Review, SPC, FMEA, Gauge R&R Studies, Quality Plans, etc).

ORC Industries Inc. (Brownsville, TX/La Crosse, WI)

(U.S. Military Products – US Department of Defense)

2002 – 2011

Corporate Director of Quality

• June 2006 ORC Industries achieved the US Government Quality Reliability Program, This program allows contractors to make shipments without physical inspection from the US Department of Defense inspectors. This was achieved after 3 consecutive years with no concerns reported by QARs from our five facilities located in Texas & Wisconsin.

• ISO 9001-2008 Implemented and Registered in six months. The ISO Registration includes the five facilities and headquarters.

• Development and Implementation of first Corporate Strategic Business Plan (2 Year & 5 Year); this includes the Business Operating Review to monitor customer satisfaction and critical metrics of the core processes.

• Development and Implementation of a Continuous Improvement Program, using a combination of Kaizen, Lean Mfg., and Six Sigma. This C.I. Program was developed to make changes immediately in order to impact the operational cost right away instead of the long-term improvement process.

• Implementation of Permanent Corrective Actions with effectiveness assessment. No customer complaints during the last seven years.

• Implementation of Supplier Development Program. This program has integrated a monthly performance review and an annual meeting with all suppliers.

• Implementation of the Advanced Product Quality Planning for new products reducing significantly the number of constraints during launch and production. This APQP includes all tools used in the automotive industry (Feasibility Review, Design Review, SPC, FMEA, Quality Plans, etc).

• Implementation of Quick Incoming Inspection Methodology analyzing the Plastic and metal stamping process variation to reduce inspection time.

• Successful implementation of training on Interpretation of Military Standards and contract requirements at all levels of the organization.

• Total Preventive Maintenance Implemented with successful results on the reduction of machine downtime and cost reduction in the spare parts.

• Successful submittal (No Re-Submissions Required) of First Article packages to the US Department of Defense (Defense Supply Center of Philadelphia).

• Managed/Supervised 2 Quality Managers, 2 Quality Engineers, 12 Supervisors, 28 Inspectors.

Breed Technologies, Inc. (Brownsville, TX & Valle Hermoso, MX)

(Tier I Automotive Safety Restrain Systems)

2000 – 2002

Quality Assurance Manager

• Transition from QS 9000 to ISO/TS 16949 with no concerns from third party auditors.

• A successful consolidation of three facilities was coordinated with no major concerns.

• ISO 14001 Implementation and Registration

• Development and Implementation of Plant Quality Operating Metrics.

• PV Laboratory Certification A2LA – ISO Guide 17025

• Implementation of Suppliers Development Program to reduce PPM’s (In-process Deep Analysis Implemented for suppliers)

• Development of APQP Checklists for Mfg. Process based on Toyota System

• Implementation of Quick Incoming Inspection Methodology throughout the development of holding fixtures for quick inspection in CMM’s.

• Daily Production Rejections Review Implemented to significantly reduce the Internal PPM’s.

• Managed/Supervised 11 Engineers, 9 Supervisors, 180 Inspectors

Trico Products Corp.

(Texas-Michigan-New York-Mexico-Argentina-UK)

(Tier I Automotive Windshield Wiper Systems)

1994 – 2000

Corporate Business Systems Development Engineer

• Development, Implementation, and Maintenance of the Global Quality System conforming to North-American Automotive Standard and German Automotive Standard (North America – Mexico – Argentina – UK – Australia).

• Development and Implementation of VDA 6.1 German Automotive Standard integrated to the existing QS 9000 QMS, Registration achieved for the Tech. Center at Michigan and the Brownsville Texas and Mexico facilities.

• Corporate Registration of QS-9000 achieved to all Trico North-American and Latin-America Facilities (Buffalo, NY, Rochester Hills, MI, Brownsville, TX, Matamoros, MX, Buenos Aires, ARG

• Kaizen & Lean Philosophy implemented in Mexico and Argentina.

• Development and Implementation of the Environmental Management System Conforming to ISO 14001 for Matamoros-Mexico Operations and Brownsville-Texas Operations.

• Responsible for customer audits to all facilities in North-America and Latin-America

Quality Engineering Supervisor

• Metrics implemented as part of the Weekly Business Unit Operating Review to monitor In-process Quality Control Performance and Effectiveness.

• Established immediate response to Customer complaints and addressing issues for corrective actions.

• Managed/Supervised 6 Quality Engineers, 6 QC Supervisors, 68 QC Inspectors

Eaton Corporation (Matamoros, MX)

(Tier I Automotive Electronic Switches & Appliance Components)

1989 – 1994

ISO 9000 Coordinator / Quality Engineer

• Development and Implementation of the Quality System conforming to ISO 9002, Registration achieved for the Automotive and Appliance facilities.

• Lead Auditor and Quality Management System Representative

• Development and Implementation of Training Plans for all employees, including Business Excellence, Six Sigma and Quality First Program

• Measurement System and SPC analysis implemented

• Mistake Proofing methodology implemented for the Plastic Injection Molding Area

• Working with product engineering to improve product functionality and life cycle.

• Final inspection time reduced and In-process inspection increased

• Supplier Assessments.

Quality Supervisor

• Design of Holding fixtures to optimize the inspections

• ISO 9002 Internal Auditor

• Development and Implementation of Quality Control Plans with sample size and frequency based on statistical data and quality records history.

• Supporting the Maintenance group on Calibration the Machine set-ups

• Managed/Supervised 6 Inspectors

Quality Technician

• Development and Implementation of a Calibration System including the quick inspection methodology.

• Receiving Inspection coordinator and metrology technician

• Responsible of the reliability testing for finish goods

TRAINING BACKGROUND: Hrs: COMPANY

Drilling & BOA Inspection 36 Fearnley Procter

Lead Auditor ISO-QS 9000 40 QMI /ASQ

Lead Auditor ISO/TS 16949 36 Excel Part.

Advanced Product Quality Planning 24 Breed

VDA 6.1 Auditing 24 Excel

ISO 14001 Auditing 24 Excel

Kaizen 36 Trico Products

Six Sigma (Green Belt) 20 Motorola

Lean Manufacturing 16 Canacintra

Business Excellence Trainers 16 Buker Consulting

SPC Level I, II & III 48 Eaton

DOE 24 Eaton

Pneumatic Controls 24 Festo

PFMEA & Control Plan 16 G.M.

G.D.&T 26 CAST

DoD Negotiation 16 NISH

Strategic Plan Development 14 Buker Consulting

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