Engineer Six Sigma

Location:

Nashville, TN

Salary:

75000

Posted:

June 03, 2016

Contact this candidate

Resume:

John Morgan

615-***-**** *****@******.****.***

Analytically oriented electrical design engineer with competencies in:

Instrumentation and Controls Design

Automation

Industrial Electrical Systems Design

Electronics Engineering

PLC Programming (Allen Bradley, ControlLogics, HMI)

Multisim/Ultiboard

AC/DC Motors and Controls Design

CMM Programming (B&S PCDMIS)

Autodesk AutoCAD, Inventor, Electrical

Digital and Analog Systems Design

Computer Science (Java, C++, BASIC)

Thermodynamics (Heat Pump)

DAQ Systems Design

Microprocessor Programming/Design

Manufacturing Gaging Systems

Microsoft Office Suite, Oral/Written Presentation

CSSGB and LEAN Certified

Design of Experiment

Currently Pending International Patent

Part Fixturing Device with Adjustable Positioning, Application #: 14/046,803

Inventor/Signee: John Morgan

PREVIOUS WORK EXPERIENCE

Environmental Air Systems – Electrical Engineer 9/14 – 11/15

Reason for leaving: company buyout, new management outsourced position

Designed NEC compliant electrical power distribution, control, substation, lighting, and grounding systems for construction, air handlers, chiller/boiler plants, modular buildings, data centers, industrial machinery to service commercial, automotive, pharmaceutical, and healthcare industries. Performed electrical specification and standards compliance, product selections, BOM, and project management duties for all company jobs. Implemented cost saving project reducing facility energy costs by $12k per year with 2.5 year ROI.

PROCESSES: Construction/Project management, code and specification compliance, design build and design assist, industrial machinery power/control specification and design, schematic design, phase balancing

Hayward Industries – CMM Programmer/Electrical Engineering Technician 12/12 – 02/14

Reason for leaving: department merger, position eliminated, new position offered but not accepted

Designed electrical testing fixtures for PCB and transformers, assisted design engineering with new designs/changes and concept proofing (both gas heat and heat pump heaters), wrote bridge and vision CMM inspection programs, perform statistical process analyses and capability studies, wrote and managed standard work documents using WinSequence software, maintained SQL database for DAQ systems.

PROCESSES: Appliance manufacturing, product testing, gas combustion, heat pump, electric heat, heat exchanger manufacturing, sheet metal forming, statistical process control, LEAN/Six Sigma

FeinTool USA Operations (Intern to direct hire) – Quality Engineer 11/11 – 12/12

Reason for leaving: better offer from Hayward Industries

Led new product launches, performed feasibility and capability studies, prepared necessary documents such as PPAPs, control plans, and FMEAs, issue/validate 8D projects.

PROCESSES: Metal stamping/blanking/forming, tier 1 automotive part manufacturing, LEAN/Six Sigma

Nissan North America (Internship) – Process Engineer 10/11 – 03/12

Reason for leaving: internship ended

Led team that performed process analysis of door fabrication to determine effectiveness of current process controls.

PROCESSES: Vehicle painting, metal stamping/forming, anti-corrosion electro-coating, LEAN/Six Sigma

Mtek Inc. (Internship) – Process Engineer 09/11 – 10/12

Reason for leaving: internship ended

Led team that performed process analysis of fabrication process to determine defect root causes and implement process controls. Realized annual savings exceeding $600k.

PROCESSES: Tier 1 automotive part manufacturing, injection molding, die press, LEAN/Six Sigma

S & A Machine (Internship) – Process Engineer 05/09-07/09

Reason for leaving: internship ended

Lead process engineer for plant layout design project. Designed an ergonomic production floor plan to incorporate new machinery and improve throughput.

PROCESSES: Machine shop mill/lathe metalwork, LEAN/Six Sigma

Will address engineering requirements and demonstrate ingenuity in design.

Provided detailed electrical design schematics to construction work crews. Schematics included panel schedules, wiring/controls schematics, mounting details and locations, etc. (Environmental Air Systems)

Design ergonomic and timely CMM programs, both with and without 3D models. (Hayward)

Design custom electrical testing fixtures for 50Hz and 60Hz transformers and circuit boards. (Hayward)

Designed labor efficient AutoCad floor plan, including work cells, equipment, and process flows for upgraded machine shop. (S&A Machine)

Designed propeller housing to prevent cavitation. (MTSU Solar Boat Project)

Designed DAQ system for electrical power systems in order to quantify power consumption, engine temperature, solar power production, and battery life. (MTSU Solar Boat Project)

Will positively impact results by demonstrating initiative, independence, productivity, and management skills.

Implemented lighting project that provided 35% power reduction to facility lighting creating $12k per year in sustained savings and ROI of 2.5 years. (Environmetal Air Systems)

Manage, install, and maintain all metrological hardware and software and SQL databases. (Hayward)

Perform measurement analysis and capability studies directly affecting design, production, and quality of Hayward products. (Hayward)

Create and manage operator standard work documents using WinSequence software. (Hayward)

Managed quality issues between customer and company including PPAP, FMEA, control plans, etc. Updated internal quality system, supervised operator quality control measures and continuous improvement. (FeinTool)

Led Six Sigma scrap reduction team to pinpoint process CTQ’s and implement controls, included work and time studies; realized an annual savings of over $600k for the company. Presented findings in Power Point presentation to upper management. (Mtek)

Led Six Sigma e-coat boil-out defect project; wrote project charter, performed data collection and analysis. Concluded that current process controls were ineffective; results presented in Power Point presentation to upper management. (Nissan)

Determined supplier capability via Cpk and SPC analysis; reported results and recommendations in PowerPoint presentation to management. (Parthenon Metals)

Will bring effective communication and interpersonal skills to work relationships.

Led factory acceptance tests and customer onsite inspections. Developed improvement proposals for upper management pertaining to construction processes and facility upgrades. (Environmental Air Systems)

Worked in small to large sized project teams to coordinate scope of work (Environmental Air)

Interfaced with customers/suppliers regarding quality issues and made production decisions. (FeinTool, Hayward)

Respectfully handled requests, delegated responsibilities, and followed instructions to foster camaraderie and effective teamwork. (Hayward, Fein, Nissan, Mtek, S&A, Parthenon)

Gave informative presentations to top management explaining project conclusions and improvement recommendations. (Nissan, Mtek, Parthenon)

OTHER CREDENTIALS

Executive member SME Nashville Chapter 43. (2013-Present)

Committee member for the MTSU Engineering Golf Fundraiser. (2012)

President, American Society of Mechanical Engineers, MTSU student chapter. (2011 -2012)

Officer, Society of Manufacturing Engineers, MTSU student chapter. (2011-2012)

Team captain, MTSU solar boat team 2011 season.

Lead electrical engineer, MTSU solar boat team 2009-2011.

EDUCATION

Middle Tennessee State University: Murfreesboro, TN

Bachelor of Science in Electro-Mechanical Engineering Technology

Focus on Electrical Power Systems, Transformers, Controls, Motors, and Power Electronics Graduated May 2012 with GPA: 3.2/4.0