Operations - Engineer

Ashvin .V. Kulkarni

**** **** ******,#***, *******,MI-48201, 313-***-****

**************@*****.***

https://www.linkedin.com/in/ashvinkulkarni

PROFIE OVERVIEW

Flexible and innovative transformation leader & change agent. Over 3 years of Gemba experience on: Operational Excellence, Continuous Improvement, Lean Six Sigma - Enterprise Systems, Process Engineering, Raw material localization and Supply quality development. By using an integrated approach starting from the big picture until the fine details of the implementation, has been able to deliver fast and tangible results. Experienced in initial launch and expansions, production and quality realms. PROFESSIONAL WORK EXPERIENCE

LM Wind Power Blades India Pvt. Ltd. Bangalore, India, Jan.2012-June 2015 Executive-Operations - Led and managed 150-member team for production of wind turbine blades. Responsible for productivity and quality improvement projects. Involved in raw material localization and supply quality and vendor development for raw material imports reduction.

Production ramp up - Brought down cycle time from 72hrs to 18hrs impacting productivity resulting in 75% reduction in cycle time.

Involved in process improvisation and cost reduction drives meeting the direct material waste reduction target of €5/kg and indirect material spend target of €80/meter while ensuring high efficiency levels.

Chosen to drive a Six Sigma Green Belt project across the organisation for man hour’s reduction from 700manhours/unit to 590manhours/unit resulting in direct labour cost reduction of €210/blade and an annual cost benefit of €3 million.

Implementation of Minitab for analysing quality; extensive use of Pareto chart, Gauge R & R, affinity diagram, dot plot, box plot and histogram for reducing defects and meeting quality KPI. INDUSTRIAL ENGINEERING SKILLS

Professional experience of 7QC, Poka Yoke, 8D and 5WHY, RCA and TPM driving at quality deliverables.

Six Sigma(Green Belt Certified),Lean methods,FMEA,Control plan,GD&T,APQP,PPAP,DVPR,MSA and VAVE.

Statistical Analytics Tool - Minitab, HYSYS (Certified training from Honeywell Automation). PROJECT EXECUTED

A Plant Design Model for Phthalic Anhydride Manufacturing Drew-out a plant lay-out focusing on various parameters like capital and operating costs, demand forecasts and came-up with a framework leading to optimal usage of raw materials with peak performance efficiency. INDUSTRIAL INTERNSHIP

Mojj Engineering Systems Ltd. India, June 2010-August 2010

Exposed to general working of EPC firm with job training on pipe sizing, item master management, valve selection and bought out items selection.

Asked to study in detail the process of preparing purchase specifications for centrifugal pumps. ACADEMIC BACKGROUND

Master of Science, Manufacturing Engineering, December 2016(GPA-3.6/4) Wayne State University, Detroit, Michigan, United States

Bachelor of Engineering, Chemical Engineering, August 2011(GPA-3.5/4) University of Pune, Maharashtra, India.

INDUSTRIAL TRAINING

Grow Plant Leaders, LAI Enterprise Self-Assessment Tool (LESAT), Six Sigma Green Belt Certification.

Contact this candidate