Engineer Project
Resume:
S. KAJA MOHIDEEN INSTRUMENT ENGINEER
Passport No: Z2992023 Date of Birth:02/03/1984
Mobile: 082********, 075********, 097******** Email: ***************@*****.***
Skype: kajamohideen2012 **************@*****.**.**
PROFILE
INSTRUMENT ENGINEER in EPIC with overall 10 years experience varied in the field of Instruments Projects in onshore, offshore Platform from Oil and Gas, Refinery, Energy in Middle East and Indonesia for various clients such as Petro Rabigh, Saudi Aramco, and Qatar Petroleum. Also exposure in Inspection, Electrical, Telecom. Through knowledge of Plant interlocks, ESD system and Fire and Gas system, well aware of QA/QC, HSE policy. Knowledge of SAP system, also basic knowledge about Instrumentation Designing
KEY EXPERIENCE SUMMARY
Responsible for all calibrations, Installations, Continuity, Meggaring Testings, Loop checking, Functional checking, commissioning for control system, field instruments and Punch list close out of PLC, DCS, F&G, SCADA and Telecom systems.
Effective Co-ordination with Client, Multiple Disciplines, Quality Team, Procurement and Sub-contractors for field Revisions, site condition to finalize issues, scope changes critical activities. and carry out quality work.
In SHUTDOWN, TURNAROUND maintenance directing supervision for demolition and Installation of PLC, new panels, Cable activity, Loop checking, Recalibration, Replacement of damaged materials etc., and Commissioning.
Liaise with Vendor, Engineering Department, Procurement department and superiors and raise TQ to shorting out and solving technical issues.
Responsible for field installations and testing of Electrical equipments essential for Instrument works.
Prior Planning required material, coordination with Warehouse availability, raising materials requirement request with acceptable standards, follow up with Procurement and utilize resources for targeted work.
Project progress monitoring, reporting and participate in all project related activities.
Worked in end user of SAP for Inventory control and Break down reports
KEY SKILLS
Project execution, Project engineering, Project management, Planning, Coordination, INTOOLS.
PERSONNEL QUALITIES
Having strong Leadership and team building skills, planning, good communication skill and organization skills.
Taking responsibility with own actions and exhibits confidence in self & others
Delegates work assignments by matching the responsibilities and capabilities to the personnel; effectively follows- up and provide support.
Identifies and resolve problems in a timely manner.
Follows through on commitments willing to do what it takes to meet company objectives.
ACADEMIC CHRONICLE
Degree
Year of Passing
Institute
Specialization
Marks in %
Grade
Bachelor Of Engineering (B.E.)
May2005
M A M College of Engineering Affiliated to Anna University
Instrumentation Engineering
69
First Class
HSC
March 2001
St. John`s Higher Secondary School, Tirunelveli
Mathematics
70
First Class
SSLC
March 1999
St. John’s Higher Secondary School, Tirunelveli
Tamilnadu State Board
84
First Class
CAREER SUMMARY
Organization
Designation Held
Job Type
Duration
Jamaheer Construction Company, Dubai. OFFSHORE PLATFORM(Client: Saudi Aramco)
Project Engineer
Contract
May 2013 to December 2014
Blackcat Engineering and Construction Company W.L.L, Qatar. (Client: Qatar Petroleum)
Instrument Engineer
Permanent
July 2008 to April 2013
Carlo Gavazzi Arabia Company, Saudi Arabia.(Client: Petro Rabigh)
Instrument Engineer
Permanent
May 2007 to April 2008
Suzlon Wind Farm Energy Service Ltd.
Engineer
Permanent
July 2006 to April 2007
JRU Control Pvt. Ltd
Calibration Inspector
Permanent
August 2005 to June 2006
KEY ACHEVIEMENTS
Head of Department for Telecommunication in one of our Oil and Gas project.
Head of Department for Instrumentation for short period in Oil and Gas project.
300000 work Hours No Lost Time Accident.
AREAS OF EXPERIENCE / SKILL
PROJECT EXECUTION
INSTRUMENTATION:
Direct supervision of all Installation, Continuity, Meggaring test, loop Testing, Pre commissioning and commissioning of all field instruments and control system in major oil & gas industries, Refinery in the field of instrumentation.
Provide technical assistance to subcontractor's to resolve quality control issues and engineering related problems as per agreed QA/QC quality program(ITP), approved procedures, as per International standard requirements ISA, NEMA, and NEC instrumentation construction works.
PLC, DCS (800XA ABB, TDC3000 HONEYWELL etc.,) ESD, F&G, etc., Installation, testing and commissioning for whole Instrumentation system.
Up gradation PLC (PLC 5) into new PLC (RSLOGIX 555), Demolition of PLC 5 and Installation of PLC RSLOGIX 500, testing of all inputs/outputs, Loop checking, Functional checking and commissioning of new PLC.
Understand client specifications, Scope of supply & Scope of work. Independently handled Projects from conceptual stage to commissioning and handing over to the client.
Manpower planning and utilization, target focused work planning and execution, maintaining quality oriented workmanship, timely co-ordination with subordinates and superiors to complete the project in time.
Direct Supervisor for Installation following client standards and calibrations of various Instruments and control devices such as Pressure transmitters (Rosemount,Yokogawa), Flow transmitters (Rosemount,Endress& Hauser, Emerson), Level transmitters (Rosemount,ABB),Temperature transmitters (Rosemount,ABB), Level Gauge (Emerson), Control valves(Emerson/Fisher), Fire & Gas Instruments(Honeywell) etc., Conducting tool box talk and Testing & Commissioning
Installation of supports for cable tray and conduit, cable tray, laying of Instrument cable in cable trays and conduits, Cable glanding and termination, Continuity testing, Loop checking, Functional logic test activities of all types of instruments, equipment, vendor packages.
Responsible for Installations with relevant drawings, approved procedures and Inspection Test Plan:
Marshalling cabinets, Inter possesses relay panels, Junction Boxes, Local control panels, Stanchion support Cable trays, Conduits, Gauges, Oil in water analyzer, Weather monitoring system etc.,
Installation of Instrument tubing Supports and Instrument tubing according to hook up drawings.
Air tubing leak test and impulse line pressure test.
Provide technical support for team in all types of construction and shut down activities.
Ensure that all works are carried out with Proper Work permits along with all safety permit procedures.
TELECOMMUNICATION:
Installation of Telecom panels, Remote Telemetry Units, Power supply Units, Sub-racks, Cards such as DM2+,DIU, Patch panels, Ethernet switches, Media convertors.
Laying of Fiber optic cables, composite cable and system cable in underground and aboveground Splicing and testing of Fiber optic cables using Fusion splicer, OTDR, Power meter.
Familiar with following drawings Fiber optic cable Schedule, Interconnection diagram, Telecom equipment layout, Tray layout, Cable routing layout, Fiber core allocation, Block diagram, Telecom system cabinet layout, Telecom configuration diagram, Fiber optic cable network, Channel Distribution plan diagram etc.,
CCTV Junction Box and Camera installation in process area of each deck.
Telecommunication Hood installation.
Establishing communication from unmanned stations to Main control room.
ELECTRICAL:
Supervision and Installation of Cathodic Protection System including self-sacrificing anode system, Impression current method for Storage Tank Bottom Cathodic Protection Installation.
Installation of underground and aboveground cables, grounding rods, Cad- welding, Termination of grounding cables to all equipments and Bus bar as per approved drawing and procedures.
Installation of circuit breakers in existing distribution box.
Glanding, Meggaring and Termination of power cable in Distribution Box, Panel as per approved drawing.
PROJECT MANAGEMENT
Responsible for all Installation, testing and commissioning of PLC,DCS,ESD,F&G systems following approved procedure.
Effective Co-ordination with Client, Other Disciplines, and Sub-contractors for site condition to finalize issues.
Coordinate with vendor representatives for system installation and resolve field issues.
Coordinate with client inspection and obtain acceptance of all installations and testings. Corrective actions for client inspection comments.
Coordination with commissioning activities related to Instrument.
Coordinate with the warehouse for availability of material, raising material request for project requirement and follow up with Procurement for timely availability of material in Site and its flow control.
Attending & Preparing Reports for Site Acceptance Test.
Preparation of look ahead plan Project progress monitoring, planning, reporting and attending progress meeting and project related management activities.
Planning/scheduling information and man-hour estimates to complete Instrumentation scope of works.
Having Knowledge in SAUDI ARAMCO, NEMA, API, QATAR PETROLEUM and IEEE.
PROJECT ENGINEERING
Familiar with reviewing all engineering documents & drawings related to the Instrumentation, Telecommunication & Electrical.
Checking of Construction drawings and documents like Cable schedule, Cable block diagram, Termination drawing, Instrument loop diagrams, I/O list, Cause and effect diagrams, Fire and gas detection drawings, P&ID, SLD etc.,.
Knowledge of Material specifications, Cable specifications, Junction Box schedule preparation, Termination details preparation, Location finalizing of instruments.
Preparation of I.T.P, Safety Procedure, Job safety Analysis and Test Loops packages with respect to activity.
Raising Technical queries to Client and Design department.
Review of final project As Built drawings, dossiers and related documentation & familiar with all standards and specifications.
DESIGN ENGINEERING
Preparation of Instrument Index, Instruments Data sheets.
Vendor offers evaluation and recommendation of instrumentation items.
Review of Instrumentation for package vendor documents.
Review of design documents such as Hook-up details and MTO, Instrument Location layouts, cable routing and cable & JB schedule, Loop diagram, Termination diagram etc.
Knowledge in INTOOLS Activities like (Data sheets, Instrument Index. Etc.,)
SHUT DOWN
Review work order with Scope of Work.
Replacing damaged materials with new material as per work order.
Demolition of existing panel and installation of NEW panels, Removal of termination from Instruments, panels and Re-termination after reinstallation. Calibration and reinstalling Instruments.
Laying of Instrument, Fiber optic and system cable for new panels and carryout Continuity test, Loop checking and Functional logic check for whole Instruments.
Preparation of Instrument loop package for each instrument consists of Instruments calibration report, Installation report, Cable continuity checking report and Loop checking report.
Taking necessary work permits, isolations certificate and complete activity in coordination with client.
Allocation of instrument team-Monitoring- timely completion of outstanding punch list items.
Liase with QC for inspection and getting sign off all instrument check sheet to proceed for final Box up.
OPERATION
Monitoring and Troubleshooting of problems in Wind Turbine Generator system for continuous Operation.
Create SAP notification for Wind Turbine Generator break down and maintain spare Inventory.
SYSTEM HANDLED:
DCS system (800XA ABB, TDC3000 HONEYWELL).
SCADA system (COMPACT 800 ABB, PLANTSCAPE HONEYWELL).
PLC (Siemens Simantic controller, Bachmann M1 Controller).
Fire and Gas system (FGS) Triconex.
CCTV System for Security and Process.
Weather Monitoring system.
Cisco Industrial Optic Switches.
PROFESSIONAL EXPERIENCE
OVERSEAS EXPERIENCE
Jamaheer Construction Company, Dubai May 2013 to December 2014
Jamaheer is one of the large balanced turnkey contractors in the oil & gas industry. It has a strong bias towards oil and gas related activities in onshore and offshore, provision of engineering, procurement, project management and construction services with distinctive capabilities in the design and the execution of large-scale international offshore and onshore projects.
Designation: Project Engineer.
Client: Saudi Aramco.
Project Handled: AL WASIT PROJECT – ARABIYAH AND HASBAH OFFSHORE TIE-IN PLATFORM, INDONESIA.
AL WASIT PROJECT has two platforms namely Arabiyah and Hasbah, each platform consists of five decks with Telecommunication tower and crane, it compresses of Instrumentation, Telecommunication and Electrical and Mechanical works. Each platform accommodates Packages such as Slope down pumps, Solvent pumps, Injection Pumps, Corrossion Injection pumps etc., with MOVs, HOVs, Telecom shelter, CCTVs, Diesel generator, Switch gear, Statcom, Battery Chargers, Transformer etc., with control such as Process control system, Emergency shutdown system, Security and Process CCTV system, Fire alarm system.
Job Responsibilities:
Handled various areas of project like Installation, Erection, Testing and commissioning in major oil & gas industries in the field of instrumentation.
Installation, testing and commissioning of PLC (Siemens Simantic controller), DCS (TDC3000 HONEYWELL), ESD, F&G for whole Instrumentation system.
Direct Supervisor for Installation following standards and calibrations of various Instruments and control devices such as Pressure transmitters (Rosemount,Yokogawa), Flow transmitters (Rosemount,Endress & Hauser, Emerson), Level transmitters (Rosemount,ABB),Temperature transmitters (Rosemount,ABB), Level Gauge (Emerson), Control valves(Emerson/Fisher), Fire & Gas Instruments(Honeywell) etc., Conducting tool box talk and Testing & Commissioning.
Effectively leading Multidiscipline scope –Instrumentation, Fire and Gas and Telecommunication.
Reviewing scope of work, approved drawings to execute construction activities in line with project specification and Aramco standards.
Preparing request for inspection to client and obtain acceptance of all installations and testings.
Following I.T.P, Standards, Safety Procedure and Test Loops packages with respect to activity.
Review of all documents such as Hook-up details, MTO, Instrument Location layouts, cable routing and cable & JB schedule, Loop diagram, Termination diagram, Cause and effect diagram, Input and Output Schedule, Alarm Trip schedule, Data sheets etc.
Provide technical support for team in all types of construction and shut down activities.
Ensure that all works are carried out with Proper Work permits along with all safety permit procedures.
Raising Technical querys to client and design department to resolve conflict issues for project execution.
Knowledge in INTOOLS Activities like (Data sheets, Instrument Index. Etc.,)
Responsible for all Loop checking, Functional checking, Punch list close out for whole Instrumentation system.
Installation of cable tray, conduits and laying of Instrument cable, coaxial cable and Fiber optic cables.
Installation of Telecom Hood, CCTV system, Coordination for Fiber splicing and OTDR testing.
Blackcat Engineering and Construction Company W.L.L, Qatar July 2008 to April 2013
Black Cat Engineering & Construction is one of a leading EPIC contractor offer a range of services from consultancy, detailed Design & Engineering, Procurement, Installation and commissioning for onshore and maintenance projects. Company enjoys a superior competitive position for the provision services to the oil industry onshore with a particular focus on the toughest and most technologically challenging projects for various clients such as Qatar Petroleum, Qatar Gas, Qafco etc.,.
Designation: Instrument Engineer.
Client: Qatar Petroleum.
Project Handled:
PLC UPGRADATION FOR 28 NOS OF GAS LIFTS UNMANED MANIFOLD STATIONS WITH WELLHEAD IN DUKHAN FIELDS.
Up gradation PLC (PLC 5) into new PLC (RSLOGIX 500), Demolition of PLC 5 and Installation of PLC RSLOGIX 500, testing of all inputs/outputs, Loop checking, Functional checking and Commissioning of new PLC with SCADA systems for all 28 nos. of gas lift Unmanned manifolds.
SWEET FUEL GAS DISTRIBUTION FOR DUKHAN GAS PLANTS AROUND DUKHAN FIELD.
Installation of New DCS(800XA ABB ), NEW SCADA(COMPACT 800 ABB ),Installation of new Instruments, Marshalling panels, Junction boxes and supports etc., Laying of Cables, Glanding, Termination, Loop checking, Pre-Commissioning and Commissioning of DCS, SCADA and Fire & Gas Control system(AC 800 M) in new stations and existing stations.
Construction of unmanned valve stations for Leak detection system with Instruments, Fiber optic cable and Remote Telemetry Unit system, Solar system.
Laying of Fiber optic cable around 49 kms, Splicing and testing, Installation of NEW equipment such as Telecom panels, Power supply panels, Patch panels, Sub-racks, Cards in existing control room for Up gradation of Telecom System and commissioning new Unmanned station, control room communication.
Establishing new Communication from NEW Unmanned Stations, NEW Valve station to EXISTING CONTROL ROOM by NEW Fiber optic cable network, Weather Monitoring system and commissioning.
Modification in existing SCADA, DCS and Telecom system with respect to new system and commissioning.
NEW WELL HEADS CREATION AND TIE IN WITH PMS AT PUMPING STATIONS PS-1 AND PS-4.
Installation of New PLC (RSLOGIX 500) new Instruments, Junction Boxes, Marshalling Panels and supports etc., Cable laying, Loop checking, Functional logic test and commissioning of new Instruments with existing DCS.
CREATION OF NEW ADDITIONAL SLOTS AND CORROSION INHIBITION FACILITIES FOR 28 NOS OF GAS LIFTS UNMANED MANIFOLD STATIONS WITH WELLHEAD IN DUKHAN FIELDS.
Installation of New Pump skids, Corrosion Inhibition Tanks, Piping from Tank to each pump skids, Corrosion Monitor.
Installation of New Instruments, cable laying,Termination,Loop and Functional checking and commissioning with DCS system(Honeywell TDC 3000)
TURN AROUND MAINTENANCE FOR ARAB D RECYCLING GAS PLANT IN DUKHAN FIELD.
Job Responsibilities:
Handled various areas of project like Installation, Testing and commissioning for major oil & gas industries in the field of instrumentation.
Direct construction supervision at sites for Installation, testing and commissioning of PLC, DCS, ESD, F&G for whole Instrumentation and Telecom system.
Responsible for Installations with relevant drawings, approved procedures and Inspection Test Plan:
Marshalling cabinets, Inter possesses relay panels, Junction Boxes, Local control panels, Stanchion support, Cable trays, Conduits, Gauges, Oil in water analyzer, Weather monitoring system etc.,
Preparing request for inspection to client and obtain acceptance of all installations and testings.
Following I.T.P, Safety Procedure, Job safety analysis and Test Loops packages.
Associated with preparation and checking Instrument Location & Cable Routing diagram, Support Installation detail, Instrument duct/Trench layouts, Cable Routing Layout, Cable Tray Layout, Control room Layout.
Installation of Instrument and tubing Supports and Instrument tubing according to hook up drawings.
Laying of Fiber optic cables, composite cable and system cable in underground and aboveground Splicing and testing of Fiber optic cables using Fusion splicer, OTDR, Power meter.
Installation of NEW Telecom panels, Remote Telemetry Units, Power supply Units, Sub-racks, Card, Patch panels, Ethernet switches, Media convertors for Telecommunication system.
Installation of Electrical underground and aboveground cables, Cad- welding, Installation of Breakers, and Termination of grounding cables to all equipments, Bus bar as per approved drawing and procedures.
Glanding, Meggaring and Termination of power cable in Distribution Box, Panel as per approved drawing.
Having Knowledge in SAUDI ARAMCO, NEMA, API, IEEE, QATAR PETROLEUM.
FOR MAINTENANCE AND SHUT DOWN ACTIVITY Review work order with Scope of Work.
Replacing damaged materials with new material as per work order. Demolition of existing panel and installation of NEW panels.
Removal of termination from Instruments, panels and Re-termination after reinstallation, Calibration of Instruments
Liase with QC for inspection and getting sign off all instrument check sheet to proceed for final Box up.
Carlo Gavazzi Arabia Company, Saudi Arabia May 2007 to April 2008
Carlo Gavazzi Arabia is one of the leading companies in electromechanical and instrumentation Engineering, Procurement and Construction works in Saudi Arabia. Large construction projects has been successfully implemented in many different fields, such as Oil and Gas, Steel mill plants, Chemical and pharmaceutics plants etc.,
Designation: Instrument Engineer.
Client: Petro Rabigh.
Project Handled: Petro Rabigh development Phase one project, Saudi Arabia
Job Responsibilities:
Installation of DCS, SCADA PANELS, cable tray, conduits, laying of Instrument cables, Instruments, F&G Detectors and associated supports.
Cable glanding and termination in Instruments, Junction box, Panels, Control valves etc., according to cable schedule, termination drawing. Continuity testing, Loop checking, Functional logic test activities of all types of instruments, equipment, vendor packages
Glanding, Insulation checking and Termination of power cable in Distribution Box, Panel as per approved drawing.
Supervision and Installation of Cathodic Protection System including self-sacrificing anode system, Impression current method for Storage Tank Bottom Cathodic Protection Installation
Installation of underground and aboveground cables, grounding rods, Cad- welding, Termination of grounding cables to all equipments and Bus bar as per approved drawing and procedures
HOME COUNTRY EXPERIENCE
Suzlon wind farm energy service Ltd., Tamilnadu July 2006 to April 2007
Designation: Engineer.
Job Responsibilities:
Installation of PLC (Bachmann M1 Controller), cable laying, Testings, Loop checking and commissioning of PLC.
Monitoring and Troubleshooting of problems in Wind Turbine Generator system for continuous Operation.
Create SAP notification for Wind Turbine Generator break down and maintain spare Inventory.
JRU Control Pvt. Ltd, Chennai August 2005 to June 2006
Designation: Calibration Inspector.
TRAINING
Industrial Safety Training Courses:
H2S / BA - Trained on Hydrogen Sulphide awareness, Breathing Apparatus application & handling and Emergency escape program.
PTW - Permit to Work Training course.
Hazard Identification and Risk Assessment.
Industrial Automation:
Programmable Logic Controller (PLC).
Supervisory Control and Data Acquisition (SCADA).
COMPUTER PROFICIENCY
EXPOSURE
TOOLS
Operating System
Windows 98, 2000, XP, Vista, 7.
Others
MS Office
Auto CAD 2007
INTOOLS
PERSONAL INFORMATION
Father’s Name
Mr. G. Shahul Hameed.
Date of Birth & Age
02/03/1984 & 31 Years.
Passport Number
Z2992023.
Passport Issue & Expiry Date
24-11-2014 & 23-11-2024.
Marital Status
Married.
Driving License(Qatar)
Nationality
Indian.
Contact Number ( Landline India)
Permanent Address
Door No:13/882C, Hameed Manzil,24th Cross Street, Shanthi nagar,
Palayamkottai, Tirunelveli, Tamilnadu, India
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