Project Engineer

BARATHAN.J E-mail:************@*****.*** Mobile: +91-994*******

Objective:

To effectively contribute my skills and knowledge to the organization, upgrade myself with the new learning’s to make a new difference & enhance my leadership quality.

WORK EXPERIENCE:

2.5 years of experience in Nachi and OTC industrial robotic automation & Specialized in Installation, Integration, Programming and Maintenance having exposure to other robotic automation like Motoman, Fanuc and ABB.

Pro-E, Solidworks and AutoCAD include good experience in project design and development.

Project Electrical wiring Design, Machined components inspections and its assemblies

(Eplan, CMM and Solidworks).

New Project development, offline robotic prototype simulation & its trials.

Perform Commissioning plan for projects and conduct Training program for industrial staffs.

Organization: Tespa India Pvt Ltd (Robotic Division) (Jun-2013- Nov-2015)

1) Fuel Tank Linishing Automation. (Jan-2015 to Sep-2015)

Role : Sr. Engineer-Application (Project leader)

Hardware : Nachi-fujikoshi corp.- (MC20-01 industrial material handling robot),

Console-(servo controlled stabiliser), Tesa- (CMM material inspection),

Robert bosch- (Linishing motor), Ifm (photoelectric sensor), Omron- (relays, light-curtain),

Smc- (rotary cylinder, read switch, FRL, 5/2solenoid), Mitsubishi- (fx3g plc, hmi,

I/O module), Tespa inhouse-(Jig and Fixture fabrication, machining, coating, assembly-trial).

Software : Pro-Engineer- (design), Smc-(pneumatic circuit design), Nachi FD11-(robot simulation),

Mitsubishi- (gx work 3 plc ladder logic), Eplan- (8.2.1 wiring drawing), Nitro- (pdf creator).

Description:

Tank Linishing Automation is a R&D project done for Eicher motor limited

Unit-Royal Enfield India. The robot with a linishing grinding motor, once loaded a fuel tank

On fixture, the part gets clamped and robot starts linishing process.

Responsibilities:

1.On-site Industrial robotic automation installation, commission, programming & tech support.

2.Manage and resolve technical issues on industrial robot, process, program, software.

3.Perform installation/ de-installation from layout to commission.

4.Perform annual maintenance and service.

5.Preparation of technical issue report.

6.Preparation of project manuals.

7.To train operator’s on process and program.

8.To train maintenance team on robot troubleshooting and system controllers.

Organization: Tespa India Pvt Ltd (Robotic Division)

2) Tig and Mig Welding Automation (July-2014 to oct-2014)

Role : Engineer-Application

Hardware : OTC daihen corp.- (NV6 and NB4 industrial welding robot), Tig- (water cooler tank),

Console-(servo controlled stabiliser),Banner- (light-curtain), Omron- (relays), Gas-(arg+o2),

Ifm (photoelectric sensor), Smc-(linear cylinder, read switch, FRL, 5/2solenoid),PS-(500kg),

Mitsubishi- (fx3g plc, hmi, I/O module),Tesa- (CMM inspection), Schneider-(safety switch),

Tespa inhouse-(Jig and Fixture fabrication, machining, coating, assembly- trial)

Software : Solidworks- (design), Smc-(pneumatic circuit design), OTC ST-(robot simulation)

Mitsubishi- (gx work 3 plc ladder logic), Eplan- (8.2.1 wiring drawing) Nitro- (pdf creator).

Description:

Tig and Mig Welding Automation is a Bike-frame, silencer, stand & spare parts welding

project done for Yamaha motors India & venders-(Sakura auto parts India &

Thai summit auto parts India). The robot with tig welding torch and mig welding torch,

once loaded a parts on fixture, the parts get clamped and robot starts welding process.

Welding parameter is very important for tig welding(pulse).

Responsibilities:

1.On-site Industrial robotic automation installation, commission, programming & tech support.

2.Manage and resolve technical issues on industrial robot, process, program, software.

3.Perform installation/ de-installation from layout to commission.

4.Perform annual maintenance and service.

5.Preparation of technical issue report.

6.Preparation of project manuals.

7.To train operator’s on process and program.

8.To train maintenance team on robot troubleshooting and system controllers.

Organization: Tespa India Pvt Ltd (Robotic Division)

3) CORE STACKING AUTOMATION (Dec-2013 to may-2014)

Role : Assistant Engineer-Application

Hardware : Nachi-fujikoshi corp.-(MC50-01 industrial material handling robot), keyence (thickness SR)

Tesa- (CMM material inspection), Banner- (light-curtain), Omron- (relays),

Schmalz- (vaccum generator, suction cup),Tespa inhouse- (spring return vaccum gripper),

Console-(servo controlled stabiliser), Ace- (casting 12 ton stacking base), Dial(0.01mm)

Smc- (linear cylinder, read switch, FRL, 5/2solenoid), Micrometer-(linear-600mm)

Allen bradly- (RS5000 plc, hmi, I/O module), Schneider-(safety switch),Trolley(air cylinder)

Tespa inhouse-(Jig and Fixture fabrication, machining, coating, assembly- trial).

Software : Solidworks- (design), Smc-(pneumatic circuit design), Nachi FD11-(robot simulation)

Allen bradly- (RS5000), Eplan- (8.2.1 wiring drawing), Nitro- (pdf creator).

Description:

Core Stacking Automation is a Turbine core silicon or lamination sheet stacking project

done for Toshiba JSW Power System pvt ltd. The robot with a vaccum gripper

(pick upto 2.5kg),sheet thickness 0.3mm.on each trolley need to load 500mm

lamination sheet, once loaded all the sides, robot starts pick sheet on trolley, release

on orientation device for sheet orientation(air cylinder) and sheet thickness (level sensor)

then sheet ok feed back, robot pick from ORD device and place into 12 ton stacking base

and front aligner (tooth), rear aligner (dovetail) will align the sheet centrally.

after completion of one block, moved to 600 ton press and winding section. .

Responsibilities:

1.On-site Industrial robotic automation installation, commission, programming & tech support.

2.Manage and resolve technical issues on industrial robot, process, program, software.

3.Perform installation/ de-installation from layout to commission.

4.Perform annual maintenance and service.

5.Preparation of technical issue report.

6.Preparation of project manuals.

7.To train operator’s on process and program.

8.To train maintenance team on robot troubleshooting and system controllers.

JOB RESPONSIBILITIES:

On-site Industrial robotic automation installation & commissioning.

On-site Troubleshooting, maintenance & service work.

To support the Project Design team and Project manager at all aspects of the project.

To support the Project & Assembly team doing machine/assembly.

Perform Robot programming, robot to plc & plc to robot Integration, Electrical wiring drawing.

Perform Design and development, 3D&2D detailing, pneumatic design.

Perform Quality and Inspection (Cmm, Gauges).

To train industrial operators, maintenance, production team from outside customer.

To prepare commissioning plan and manual’s for on-site automation projects.

PROFESSIONAL SKILLS:

Solidworks 2012: Part, Assembly Modeling, Sheetmetal, Detailing 3d and 2d.

Pro/Engineer Wildfire 4.0: Part, Assembly Modeling, Sheetmetal, Detailing.

AutoCAD 2010: 2D documentation and detail and 3D modeling.

Eplan electric P8.2.1: Electrical wiring drawing.

Nachi fujikoshi FD11: Material handling robot simulation offline programming.

OTC daihen ST: Welding robot simulation offline programming.

Nachi and Otc: Online robot programming, installation, integration and service.

Master cam x4.0 & x5.0, Cut viewer vmc & turner: Cnc simulation offline programming.

Festo 3.0 & 4.0 : Pneumatic & Hydraulic simulation offline Circuit designing .

Omron, Mitsubishi, Allen bradly: PLC simulation offline programming.

Operational Manual :Nitro pdf creator.

Documentation Application: MS Office.

Operating System: Windows XP /W7/W8.

Mechatronics = Practical and Theoretical knowledge in Mechanical+Electronics+Electrical+Computer.

EDUCATIONAL PROFILE:

Bachelor of Technology in Mechanical Engineering, from (Ssk College), Chennai.

(J.R.N Rajasthan Vidyapeeth University, Rajasthan.), % (under going Final year), 2014-2016.

Diploma in Mechatronics Engineering, from (NTTF), Tuticorin.

(Nettur Technical Training Foundation,Banglore.), 80.0%, 2010-2013.

2010-Higher secondary certificate (HSC) from Schwartz Matric, Hr Sec School

-Ramanathapuram 70.0%.

2008-Secondary School Leaving Certificate (SSLC) from Schwartz Matric, Hr Sec School

- Ramanathapuram 65.0%.

ACADEMIC PROJECT:

“Automatic tin can crusher machine” (MSD project) – by hardware & software using

(Auto cad 2004, PLC, Pneumatics, Mechanical, Electrical, Electronics, Pro-e 3.0, Advance

PCB design).

(Guide: Mr.M.Ganesh murugan. Manager-Training officer), Nttf Technical Training Foundation,

Centre code SNTC -Tuticorin. Ph no: +91-971*******

Co-Curricular Activities:

Presented a seminar on topic Advanced six stroke engine for two wheeler in Technical Symposium held at SPIC-Nettur Technical Training Foundation-2013.

QCC (Quality Control Circle) & 5’S Training programme attended in SPIC-Nettur Technical Training Foundation-2012.

Industrial Presentation Training programme attended in SPIC-Nettur Technical Training Foundation

-2011.

International and state karate, judo championship certificates, black belt holder.

INDUSTRIAL TRAINING:

Industrial visit at Makino and Cimetrix-2012

Bangalore.

Inplant training at Spic-2013

Tuticorin.

OTC welding robots installation, maintenance, integration and programming training given by “Japan-OTC daihen corporation training officer (Kinoshita San).- (Jun 2013 to Sep 2013),

Chennai, Delhi.

Nachi material handling robots installation, maintenance, integration and programming training given by “Japan-Nachi fujikoshi corporation training officer (Sakai San) - (Sep 2013 to Dec 2013).

Chennai, Bangalore.

PERSONAL PROFILE:

Date of Birth : 12.08.1992.

Father’s name : A. Jeyakumar.

Gender : Male.

Nationality : Indian.

Skills : Hard working, Good time management.

Pan no : BTOPB5500N.

Hobbies : Playing Volley ball & Listening to music.

Languages Known : English, Tamil, and Malayalam. .

Permanent Address : 4\226, Vaigai Nagar, Kattoorani Post, Ramanathapuram district

Pin code – 623 501, Tamil nadu, India.

DECLARATION

I do here by declare that all the information mentioned above is true to the best of my knowledge.

Date: Yours faithfully,

Place: Chennai ( BARATHAN.J )

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