Injection Molding Project Manager

AMER JANINEH

*** *. ***** **** ***** city Mi, ***44

Phone . # 810-***-****, Email: **********@*****.***

SUMMARY

Program Manager with over 24 years experience in Plastic Injection molding, Product, and Mold design manufacturing and consulting. I can successfully launch, direct, design and manage large scale programs in an automotive mold injection facility by performing management and design functions such as planning, organizing, tracking, preproduction scheduling, attending customers design reviews, PDT meeting, build events and resolving fit and function issues. Expert in design with UG NX and CATIA V5, parts and tool costs estimation, GD&T, and manufacturing feasibility of molded products.

TECHNICAL SKILLS

Program management, Plex, Acoustic Materials, Microsoft Excel, Catia V5 and UG NX, Microsoft Project, Quality control,

Drafting and GD&T, Microsoft word, Secondary equipment’s, Gauges, Moldflow, Build events, GM Programs,

Plastic resins, Injection mold cost estimation, GM time lines, PowerPoint, Injection mold cycle time estimation, Injection Molds, Product design, Injection mold press tonnage estimation, Machine Shop, Injection molding Trouble Shooting, PPAP and APQP,

SPI mold classifications, Welding, CNC and EDM, Ion nitriding, Dyna Blue, Tribocoat, Injeaction Mold steel S7, H13, P20, SS 420, PX5, D2, Gates and runner sizing, Valve gates, Sequential Valve gates, Hot runner gates, Cold runners, Tunnel gate.

Sprue gate, Edge gate, Tab gate, Overlap gate, Fan gate, Film gate, Diaphragm gate, External and internal ring, Spoke or multipoint gate, Beryllium Copper and Carburizing.

PROFESSIONAL EXPERIENCE

Product Design Release Engineer GM Programs D2LC-N, A1SL, A1LL and K2XX

Magna/ GrupoAntolin, Interior and Exterior, St. Clair, 04/01/2013 to present.

Reviewing the product CAD files, GD&T and SOR for manufacturing feasibility.

Attending the Customer technical reviews for new programs and survey the Statement of Requirements (SOR).

Estimating injection molding press tonnage or Clamping Force.

Estimating Cycle time.

Working with Mold manufacturers, obtaining cost and timing for new molds and Engineering changes

Designing parametric solid models and class "A" surfaces, when required, UG NX7.5

Working with advanced prototype shops, obtaining cost and timing

Creating Timelines based on the customer requirements and build schedule.

Working with Magna sales team, estimating tooling and piece cost.

Contacting secondary equipment manufacturers, Thermoforming, sonic welding, gauges.

assembly components, fixtures and Poka-yoke.

Advanced Product Quality Planning or (APQP).

Attending the customer PDT meetings.

Reviewing and creating ADVP&R

Attended mold tryouts

Reviewing CAD models and recommending new design Ideas for better molding conditions.

Requesting for Dimensional reports

Reviewing dimensional report and make sure that all the bad dimensions are corrected.

Obtaining pre texture approval.

Obtaining appearance and color approval.

Attending the customer design reviews.

PROFESSIONAL EXPERIENCE

Project Manager and Advanced tooling Engineer

NYX INC. 2/11/13 to 3/19/13 Livonia, MI, laid off, NYX INC did not get the Ford program

I supposed to Manage.

Reviewed the product CAD files, GD&T and SOR for manufacturing feasibility.

Estimated injection molding press tonnage or Clamping Force.

Estimated Cycle time.

Reviewed ADVP&R and laboratory results.

Attended the Customer technical reviews for new programs and survey the Statement of Requirements (SOR).

Attended the customer PDT meetings.

Su-Dan Corp. Rochester Hills MI. Contract Temporary

September 2012 – 2/8/13, I left for full time employment with NYXinc.

Analyzed and advised clients in order to help them make the best possible choices for Engineering and manufacturing a plastic molded product in the most economical way.

Reviewed the product CAD files, GD&T and SOR for manufacturing feasibility.

Estimated injection molding press tonnage or Clamping Force.

Estimated Cycle time.

Reviewed material Data and molding process sheets.

Created Mold Specifications based on the estimated annual volume and the life of the project.

Estimated tooling and piece cost.

Contacted mold manufacturers in USA and China.

Created Timelines based on the customer requirements and build schedule.

Managed secondary equipment manufacturer.

Managed mold manufacturers USA and China.

Managed gauge Manufacturer.

Preformed APQP Meeting.

Reviewed and approved mold Designs and Moldflow analysis.

Calculated Runners, gates and orifice size.

Attended mold tryouts in the USA and China.

Injection Molding Troubleshooting.

Attended customer PDT meetings, design reviews and build events.

Shipped Engineering samples to the Customers.

Reviewed ADVP&R and laboratory results.

Prepared PPAP documents and released molds for production.

Created mold maintenance program, Preventative, Inspection, Maintenance and Major Maintenance.

Created timelines and open issues documents.

Advanced Product Quality Planning or (APQP).

Transnav Inc. New Baltimore, MI.

Project Manager and Design, Catia v5 and UG NX.

January 2002 – September 2012

Project Manager; for programs that are based at GM Ramos Mexico, GM San Luis Potosí, Puebla Mexico and USA, automotive Exterior and Interior parts. Responsible for programs from design conception through production launch and then maintain for design or manufacturing changes, these are the last GM projects I managed at Trasnav GMT300 wheel liners, GMT311 Wheel liners, GM GSUV, Fascia brackets, front and rear and Gmt166 Fascia brackets and wheel liners front and rear.

Attended the Customer technical reviews for new programs and survey the Statement of Requirements (SOR).

Attended the customer PDT meetings.

Attended the customer design reviews.

Reviewed CAD models and recommended new design Ideas for better molding conditions.

Coordinated all design work in regard to scheduling, ensure due dates.

Reviewed GD&T with the customers.

Reviewed customers Timelines.

Created timelines and open issues documents.

Advanced Product Quality Planning or (APQP).

Received final cad files for tooling and gage.

Abided by data control system, so that all data received, created & sent can be organized.

Controlled logged, tracked, dated and archived as required by TransNav data control system.

Tools and gauges kick-off.

Gathered quotes for mold, gauge, components plastic resin and secondary equipment.

Reviewed mold design and Moldflow internally.

Reviewed gauge design internally and with the customer for gauge design approval.

Provided weekly time lines and open issues documents to the customers and to the Transnav Team.

Contacted suppliers for assembly components, fixtures and Poka-yoke.

Bought assembly components, fixtures and Poka-yoke.

Bought plastic resin.

Shipped plastic resin to the mold manufacturer for first tryout.

Provided required engravings.

Attended first mold tryout (USA, Asia, Canada, Mexico).

Reported molding issues to the team.

Requested for Dimensional reports.

Reviewed dimensional report and make sure that all the bad dimensions are corrected.

Provided first samples to the customer for review.

Obtained pre texture approval.

Obtained appearance and color approval.

Attended build events and reported fit and function issues.

Obtained from the customer ADVP&R approvals.

Provided molded parts to the laboratory for validation.

Received validation approval from the customer.

Assembled and ship part to the customer for the preproduction builds.

GP-12 preproduction shipments.

Prepared for PPAP as follow: Design Records, Engineering Change Documents, Customer Engineering Approval, Process Flow Diagrams Process FMEA (PFMEA), Control Plan, Measurement System Analysis, Dimensional Results, Material Performance Test Results Records, Initial Process Studies, and Qualified Laboratory Documentation.

Appearance Approval Report (AAR) Sample Production Parts, Master Sample, Checking Aids, R@R, Customer.

Specified Requirements, and Part submission Warrant (PSW).

Oxford Automotive, Troy Mi.

Senior Automotive Designer, (Unigraphics v16)

April 1999 – January 2002

Designed parametric solid models and class "A" surfaces of Automotive Exterior and Interior parts. Created; attachment schemes, design studies and packaging drawings.

Interior parts include: Center Consoles, Glove compartments, Inner Door Panels, Door Handles and Arm rest. Exterior parts include: Quarter Panels, Headlamps, Tail Lamps, Fenders, Body Side Moldings, weather-strips and seals. Worked on Door Latches and transfer cases. My experience includes meeting with the customers and transmitted design changes to my design team. In addition, responsible for making decisions and proposals that improved products design. For example, the S5S-P90 latch assembly with emergency release at Delphi.

Gilbar Engineering, Shelby Twp., (on site at GM Technical center)

Senior Automotive Designer, ( Unigraphics v16)

June 1994 – April 1999

Designed automotive exterior parts; Parametric Solid Models, Class "A" Surfaces, attachment schemes, and packaging drawings. Exterior Parts include: Fascia’s, Moldings, Wheel Housing, Energy Absorbers Head lamps, Tail Lamps, Rocker Panels, Body Side Moldings, weather-strips and seals.

Met with the Engineers, making decisions, and presenting proposals that improved product design. For example, the GMT 250 rear Fascia and "C5" Corvette Program front Wheel Housings.

ITT Automotive, Auburn Hills MI

Product Designer, (Manual, CGS and Applicon Bravo3)

June 1993 – June 1994

Designed per Engineering Instructions, on Electrical and Manual Seats, Door Hinges, Latches and seats restraints.

Revised Manual and CAD drawings, which required changing.

GD&T, Dimensions, Detailing drawings, heavy layout and parts lists or Bill of Materials.

RPM Systems, Troy Mi.

Design Apprentice, (Manual, Catia and Autocad)

February 1990 – June 1993

Started as a Manual Detailer and then promoted to Layout and design of Converter Systems such as Rotary Dies and Laminating machinery for Paper, Film and foil products. Also Designed Dies, Molds, Sheet Metal, Guards, Fixtures, Drive Systems and Gear Trains.

EDUCATION

Associate of Applied Science, Automotive Body Design, Macomb Community College, Warren, Michigan

Associate of Applied Science, Automotive Styling, Macomb Community College, Warren, Michigan

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