Engineer Manufacturing

Jeffrey A. Leone

**** ********** ***** ***** – Apt. 203

Raleigh, NC 27606

**************@*****.*** 440-***-****

Skills

Certified Greenbelt in Lean Six Sigma.

Honoree for Manufacturing Engineer Magazine 30 people under 30.

Installed a new Process/Production Line that produces over $1,000,000 in revenue.

Restored a production line that produces over a $1,000,000 a year product.

Saved Stanadyne over $50,000 in cost savings project.

Lean Manufacturing practical experience resulting in cost savings as demonstrated by developing an alternate processes to improve production time.

Validation, process, root cause analysis, and manufacturing engineering skills.

Trained operators how to create new products.

Demonstrated project management skills while conducting an industrial event at Rolls Royce Energy systems

Possess practical quality engineering experience having worked with the quality engineer at Health Mor Inc to identify defects in all products and to correct the cause of the defects.

Demonstrated safety skills by conducting a safety event at Emerson Climate Technologies.

Work Experience

Mohawk/Unilin Garner, NC August 2015 – Current

Mohawk/Unilin is a global manufacture of laminate flooring.

Process Engineer

Installed a new production line from concept to creation.

New production line produces over a million dollars a year in savings from 3rd party vendors.

Responsible for running Production Trials, Improvement Trials, and New Product Trials.

Analyze and interpret trial data and other productivity data.

Responsible for supplier quality for incoming raw materials.

Create and conduct quality tests and procedures and specifications.

Inspect and analyze customer return claims.

Troubleshoot production line situations.

Maintaining and updating alternate product procedures.

JTEKT/Koyo Columbia, SC July 2014 – August 2015

Manufacturing Engineer

JTEKT/Koyo is a global manufacturer of wheel break bearings for the automotive industry.

Responsible for running an entire PPAP including Total Line Trials and High Volume Production Trials.

Repair and refurbish grind and assembly machinery for high volume production.

Produced production sample runs for customers.

Met First Part Through and Overall Equipment Effectiveness testing.

Coordinate activities with many departments such as Quality, Production, Maintenance, and Materials.

Engineer responsible for multiple production lines which include grinding and assembly.

Conduct A3 events for process/line improvements and root cause analysis.

Created and modified unique tools and fixtures, work instructions, production sheets, and machine parameter sheets.

Stanadyne Washington, NC September 2011 – July 2014

Manufacturing Engineer

Stanadyne is a global manufacturer of fuel pumps and filters.

Implement new products from creation, fabrication, fixture designing, and gauging.

Coordinate activities with many departments such as Quality, Production, Maintenance, Environmental, and Materials.

Supervised machining of multiple areas of the facility including all grinding aspects.

Participate in Lean Six Sigma events.

Create, modify, and route Op sheets, Control plans, PFMEAS, and other forms for approval.

Develop charts, graphs, and forms from data collected during testing of products.

Work with management to reduce waste, document processes, install new machines.

Train new operators in specialized machinery.

Research and test new chemicals for machinery use, ie soap, oil, coolant.

Prepare information for the quality audits.

Take samples of products for quality testing.

Improved facility washers to produce cleaner parts and reduce particle count for debris audits.

Participate in management review meetings with Quality Engineering, Production Management.

Hospira Rocky Mount, NC November 2010 – Sept. 2011

Engineering Tech II Contract Employment

Hospira is a global specialty pharmaceutical and medication delivery company.

Validate products, reports, and materials while ensuring the process is performed, documented, and produces a product that meets corporate and FDA standards.

Participate in the 7 step process to resolve validation issues.

Create, modify, and route validation reports for approval.

Work with management to create validation packages. Create addendums to update packages with new product information or specifications to meet current FDA standards.

Conduct risk assessments to different areas of the plant for safety.

Work in clean room environments to calibrate dipsticks, tanks, and spray ball cleaning to manufacture the product.

HEALTH- MOR Strongsville, OH May - August 2008

Industrial Engineering Intern May - August 2007

Health-Mor is a $35,000,000 worldwide manufacturer and distributor of consumer premium indoor air quality systems including a class II medical device.

Created and modified CAD drawings with up to date specifications and certifications.

Participated in a 5S event in the warehouse to obtain maximum distribution efficiencies.

Conducted new product testing, return parts analysis, analysis of manufacturing practices, work fixture making.

Research information for new products development.

Lean manufacturing events saved five thousands of dollars in time and materials.

Conducted time studies that help to locate areas that need to be improved to save time and money.

Writing assembly line directions in a detailed manner so anyone can work the job with minimal or no training.

Education

University of Dayton Dayton, OH

Bachelor of Science in Engineering Technology 2010.

Major in Industrial Engineering Technology.

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