Mechanical Engineering Design, Research & Development using CAD & PDM

G.HEMANTH KUMAR

E-Mail: ************@**********.***

Phone: +91-979*******

SENIOR MANAGEMENT PROFESSIONAL

Comprehensive experience in executing full life-cycle of product development using computer aided design engineering within time, budget & quality parameters, as per best practice guidelines, targeting assignments in:

Design, Engineering Services & Product Development

PROFILE SUMMARY

A dynamic professional with 19 years of experience in Mechanical Engineering Design, Research & Development, Process Improvement & Project Management

Gained proficiency in product development from drawing stage, proto sample manufacture till product release involving all product validation trials adopting project management procedures

Proficient knowledge in product development using CAD & PDM tools like Catia v5 and Windchill

Excellent exposure to design and modelling of aero engine components, reverse engineering and knowledge in DFMEA

Expertise in mechanical ground support equipments of aero engine test facilities and renewable energy

Gained on site international experience in Europe and North America

Effective in liaising and networking with people across the hierarchical levels for smooth task execution and achievement of organisational goals

Rich experience in entire project management methods, making project plans, tracking sheet and presentations

Expertise in managing product development, vendor identifications, development, implementing techniques and manpower deployment

CORE COMPETENCIES

Designing, developing & implementing testing procedures, control systems from proto sample stage to product release

Analyzing the technical requirements, specifications and recommending design modifications based on client requirements

Championing product development customization functions including finalizing specifications, requirement design, analysis, prototype development & testing activities

Implementing quality systems in the organization to reduce rejections and ensure zero defect products

Planning, implementing & monitoring of technological changes to enhance productivity & development of new products with desired quality as per project management and quality systems

Understanding overall operations for new products or improvement of existing products with drive on reducing product cost based on the application requirement and market trends

Providing technical inputs & engineering support to the team from conception to completion stage of the product

Planning effective manpower deployment & works scheduling of qualified workforce; addressing training needs of team to enhance skills and productivity

ORGANISATIONAL EXPERIENCE

Sibre Brakes (India) Pvt. Ltd., Chennai as Manager – Design Since Aug’12

Key Result Areas:

Steering entire lifecycle of product development activities like product design and development, proto type development, process development, testing, manufacturing, business management and techno commercial activity

Spearheading design & detailing of various industrial brakes, wind turbine components like brakes and couplings

Formulating relevant design, quality documentation and layouts using CATIA V5 in accordance with appropriate standards and design rules

Stramlining continuous improvements in quality of designs, aesthetics and manufacturability of designs

Monitoring Design Change Requests (DCRs) and Concession Requests from customers

Reviewing final designs and technical specifications to be submitted based on projected customer requirements

Streamlining cost effective solutions for prototype and fixtures development on schedule and within budgets

Accomplishing metrics assessment with respect to product development timelines

Imparting periodic technical training and knowledge sharing sessions with the team to share best practices and enhance knowledge capital for the department

Liaising frequently with all project disciplines to ensure that both, the project team and senior management are aware of upcoming milestones and risks/issues

Highlights:

Elaborated and implemented product development, process improvement and cost reduction initiatives

Capitalissed knowledge of product certification and castings development process/testing techniques, and so on

Independently and successfully executed the product development of castings

Gamesa Wind Turbines Pvt. Ltd., R&D, Chennai as Assistant Manager Sept'10-July’12

Key Result Areas:

Managed design & detailing of various wind turbine components like casings, nacelle, rotors, couplings etc

Formulated relevant design, quality documentation and layouts using CATIA V5 in accordance with appropriate standards and design rules

Monitored material specifications for various wind turbine components.

Ensured appropriate norms, design rules and liaison with internal and external partners in the global engineering and manufacturing supply chain

Achieved deadlines for projects to maintain on time delivery, quality and budgets

Executed product structure management using PLM systems, in particular, with PTC Windchill

Mentored team consistently by developing and motivating their competencies

Infotech Enterprises Limited, Bangalore as Senior Design Engineer Mar’06-Sep’10

Key Result Areas:

Initiated designing by using 3D models, general assembly, sub-assembly, creation of 2D drawings for manufacturing and detail drawings of various aero engine test facilities components using CATIA V5

Arranged interaction with client to discuss about the scope and query

Assessed quality of the Cat Part and assembly along with drafting in compliance to PWC Standards

Drove detail design, reverse engineering and documentation of aero-engine components for various projects

Liaising with the analysis team for design modification as per client notification.

Managed other associates and resolved technical and tool issues

Projects managed for P&WC at onsite

Visited Pratt & Whitney Canada,Mississauga, Ontario, Canada

Key Result Areas:

Generating 3D models, general assembly, sub-assembly and detail drawings of various aero engines test facilities components

Modelling and detailing of stairway lift platform and transition duct fan case assembly

Design modification in ground support equipment and test cell structures

Modelling of fluid fittings using the concept of design table

Hindustan Aeronautics Ltd., Bangalore, Engine & Test Bed Research & Design Centre Apr’02-Feb’06

As Project Engineer

Key Result Areas:

Designing of various aero engine and test bed components adopting organisational drawing standards using

Catia V5 /Autodesk Inventor and Autocad Mechanical.

Quality check of drawings and detail design documentation of various aero engine components.

In addition to design, inspection of engine test beds at Air Force Stations during installation and commissioning

Control Designs, Chennai as Engineer Aug’96-Mar’02

Key Result Areas:

Design and detail engineering activities required for the sheetmetal work using AutoCAD Mechanical power pack as per clients specification.

ACADEMIC DETAILS

Masters of Business Administration (Operations) from Bharathidasan University,Tiruchirappalli,Tamilnadu in 2010 with first class.

Bachelor of Engineering (Mechanical) from Dr.B.A.Marathwada University,Aurangabad,Maharashtra in 1996 with First Class

IT SKILLS

• Windows 2000, XP, CATIA V5, AutoCAD-Mechanical & Autodesk Inventor

PERSONAL DETAILS

Father’s Name: V.Gajendiran

Passport No.: G8006903

Passport validity: 21-04-2018

Address: #8, Raman Street, Nandavana Mettur (South), Kamaraj Nagar, Avadi, Chennai – 600 071

Languages Known: English, Hindi, Tamil and Telugu

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