Resume

Seeking assignments in Project Management / Quality Assurance & Contro

Location:

Kolkata, WB, 700001, India

Posted:

March 02, 2016

Contact this candidate

Resume:

Aloke Chatterjee

Mobile( India ) : +919**********..

Current location : Qingdao City, Shandon province, Republic of China (Mobile: +86-150-*******)

Email: : actrl3@r.postjobfree.com,actrl3@r.postjobfree.com.

Skype : alokejaya1.

Permanent address : 68/118 Jessore rd,Kolkata-700074.

Seeking assignments in Project Management / Quality Assurance & Control with a reputed organization in the Oil & Gas / Nuclear/ Petrochemical/Power/Steel sector.

Profile Summary

Mechanical Engineer with 20+ years of experience in Project Management, Quality Assurance Quality Control, Budgeting/Manpower

Planning/Tendering, Audit and Co-ordination.

Strong background in Supply Chain and Vendor Quality Management, including Vendor selection/ Vendor follow up/

vendor assessments/ verification of completion dossiers before final acceptance of materials being delivered by Vendors.

Experience in the field of procurement, fabrication, erection, planning and testing of piping pipelines & equipment erection jobs

Proficient in handling execution of engineering projects including erection and commissioning of pipelines, equipment’s, interfacing with approving authorities

and coordinating with engineering

Acquired significant exposure in Terminals, Pipelines, Pump Stations, Refineries, pressure vessels, storage tanks

(Cryogenic and Non-Cryogenic), Process Piping, engineering and Supply Chain Management

Possess in depth understanding of International norms, standards and health & safety norms

Possess presentation, communication and analytical skills

Strong background in Supply Chain and Vendor Quality Management, including Vendor selection/ Vendor follow up/ vendor assessments/

verification of completion dossiers before final acceptance of materials being delivered by Vendors.

Responsible for managing and overseeing all processes and engineering supporting fabrication, assembly, test, handling,certification, Large EPC projects and construction,Terminals, Petrol and Gas station, Rigs, High pressure Cryogenic equipment- static and mobile, Pressure equipments, structures, Cranes, LNG platform, Topside, Skids, Wellheads,Jackets, Pressure vessels .bullets, super structures cranes, pipelines, substructures, inter-platform bridges, topsides (well head platform, central processing platforms and compression platforms, modules, decks, living quarters), jackets, process skids and modular compression skids, Mechanical, Electrical & chemical plant equipment, LNG, Pressure Vessels, Piping, Structural, offshore modules, storage tanks, offshore pipe laying qualification test, oil field equipment, surface wellhead Christmas trees, subsea manifolds, down hole equipment's, bridge bearing, cross country pipeline etc.

Technical Expert specialist for BV certification- IS0 9000, ISO 14001, OHSAS 20001..

Conversant & familiar with national & international standards and health & safety norms.

Possess presentation, communication and analytical skills

Strength:

Quality oriented analytical skills

Project management.

Accountable for single projects and a portfolio of projects.

Building relation and Liaison with Clients.

Operation Management.

Leading/Mentoring the Team,

Planning and schedule

design

Managing project interdependencies.

Manage processes in entire project cycle

Schedule Management & Budgeting, Tendering,

Implementation Solution,

Change Management,

Education

Diploma in Mechanical Engineering.

B.Tech in Mechanical engineering.

Professional Membership & Certificates

PMP ( Project Management Professional ) training.

QMS ISO 9001:2015 Lead Auditor - IRCA Approved.

Experience Summary

Name of the Employer

Designation

Country

Period

Yamgas-EPC ( consodium of Technip,JGC,Chiodya)

Project Quality Assurance Manager

China

01/2015 to till date

M/s. Bureau Veritas, -Third party and Certification company

HOD, Project Quality Assurance Manager

Vietnam,Singapore

04/2010 to 08/2014.

M/s. Velosi Certification Services (I) Pvt Ltd-Third party and Certification company .

Project and Operation Mgr

India

04/2009 to 4/2010

M/s Germanisher Lloyd Ind Services, GmbH, -Third party and Certification company.

Project and Operation Mgr

India

11/2007 to 03/2009

M/s Ion Exchange India Ltd (Water treatment Co) - EPC construction company.

Project and Operation Mgr

India

04/2004 to 11/2007

M/s Yantrique Construction Pvt Ltd -

Manager –Construction

India

03/1995 to 04/2004

Professional Work Summary

Accountable for single projects and a portfolio of projects.

Handling PC (product conformance) business, which includes PED (EN Pressure Equipment Directive), TPED (Transportable Pressure Equipment Directive), CCOE, IBR, ASME code business.

Responsible for managing and overseeing all processes and engineering supporting fabrication, assembly, test, handling, for company laboratory fabrication group. Current responsibilities extend across fabrication of LNG modules, Pressure vessels, platforms, Cryogenic components, tanks in both lead and support roles.

Organize and coordinate for Inspection and coordination of fabrication & construction projects.

Technical Verification specialist for BV certification- IS0 9000, ISO 14001, OHSAS 20001.

Sound knowledge of material, fabrication, assembly and test procedures and quality assurance requirements.

Provide guidance, coaching and support to Assistant and Project Managers by managing and evaluating the teams effectiveness and taking corrective action in line with relevant processes.

Proven track record in motivating and inspiring a global team.

Provide visible, pro-active HS&E leadership, ensuring that all Corporate and local HS&E policies and processes are followed, including any necessary client-specific requirements, in particular, ensure that stated requirements for incident reporting, task risk assessment and safe methods of work are followed.

Sound understanding of the verification requirements of the Safety Case Regulations, including the definition of Major Accident Hazard, Safety Critical Element and role of an Independent Competent Person (ICP).

To conduct relevant activities, undertake project management and provide advice for service delivery within own area of experience, adhering to budget constraints and contractual requirements.

Ensuring timely completion of construction activities; handling stringing, lowering, trenching & backfilling activities in layout of pipeline

Ensuring Supply Chain and Vendor Quality Management, including Vendor selection/ Vendor follow up/ vendor assessments/ verification of completion dossiers before final acceptance of materials being delivered by Vendors

Responsible for implementing various standards & codes and project specific requirements for assisting during

procurement of various equipment viz. Pipeline and Specialty Items

Supervising the installation and commissioning of equipment; conducting tests & inspections to ensure operational effectiveness of plant & utilities

Administered quality activities in Kazakhstan independent of Technadzor and Technical Supervision inspection oversight activities (while Technadzor and Technical Supervision Inspection oversight are reporting to Project Quality Control Department)

Looking after documentation defect, means to have an integrity check, if the Turn Over documentation is progressing as compared to the construction progress at site in parallel and to report back to Project head office

Supporting various project functions/ groups to prevent and to solve the quality related issues

Participating in company’s technical and management audits/ assessments as well as internal audits/ assessments at various project locations for compliance of ISO 9001:2008 and maintaining records of audit/ assessments and adherence to the integrated annual audit plans

Carrying out NDT inspection and interpret the results (VT, RT, LPT, MPT). Carryout co-ordination with NDT inspection

Experience Summary

Recently concluded major EPC projects :

Project details

location

Date

value of project

Company name

Clients

Type Of Contract (EPC - LSTK / PMC)

Yamal LNG Project

China

2015-2016

29.0 Bn USD (Overall Project Value)

Yamgas- ( consodium of Technip,JGC,Chiodya)

YAMAL LNG is constituted of Novatek (60%) Total (20%) and CNPC (20%).

EPC

Ca Mau Gas Power & Fertilizer plant-Petro Vietnam

Vietnam

2010-12

650million USD

Bureau Veritas

Petro Vietnam

EPC

Lamson- Jackets and Topside,pipelines for platform

Vietnam

2010-2013

175million USD

Bureau Veritas

Petro Vietnam

EPC

PTTEPI - EPCIC Zwatika -Jackets and Topside,pipelines installation project -( EPC contract )-Project consist two Jackets and Topside,pipelines, piping and associated equipments

Singapore

2013

160million USD

Bureau Veritas

PTTEPI

EPC

Nuclear Corporation of India,Kota & Kaiga.-

India

2007

350millon USD

Germanisher lloyd

Crain energy

EPC

Dung Quat LPG Terminal Project

Vietnam

2010-2014

95million USD

Bureau Veritas

Petro Vietnam .

EPC

Uranium Processing Unit: 16

India

2008

65milllion

M/s Ion Exchange India Ltd

UCIL

EPC

Nuclear Corporation of India,Tarapur 3 & 4.

India

2001-2004

65milllion

M/s Ion Exchange India Ltd

NPCIL

EPC

Numaligarh refinery,

India

1998-2001

55milllion

M/s Yantrique Construction Pvt Ltd

IOL

EPC

Other knowledge achievements

Attended Intensive course on coatings and Cathode Protection from NACE International- Mumbai, India Section

Experience in fabrication, Inspection (at shop and in site-offshore,onshore),Large EPC projects and construction of lifting appliances, Pressure equipments, structures, Cranes, LNG platform, Topside, Skids, Wellheads, Jackets, Pressure vessels .bullets, super structures cranes, pipelines, substructures, inter-platform bridges, topsides (well head platform, central processing platforms and compression platforms, modules, decks, living quarters), jackets, process skids and modular compression skids, Mechanical, Electrical & chemical plant equipment, LNG, Pressure Vessels, Piping, Structural, offshore modules, storage tanks, offshore pipe laying qualification test, oil field equipment, surface wellhead Christmas trees, subsea manifolds, down hole equipment's, bridge bearing, cross country pipeline etc..

Conversant & familiar with national & international standards like AWS D1.1, ASME Sec IX IS- 2825, BS - BS5500, BS 7777 Pt.2, BSEN 288-2, 3 & 4, BS 4870 Pt. 1, BS 4871 Pt.1, IRS,DIN, ASME - ASME Sec. I, Sec II Part A, B & C, Sec V, Sec VIII Div.1, Sec IX, ASME B 31.1, 31.3, 31.4,31.8, API 1104, API 650 & 620, NBIC, API-510, API-570, API-571, API-580, API-579, and ASME-PCC2. AWS D1.1, API 5L, DOT4B, TEMA specifications for Oil & Gas, Petrochemical, Fertilizer, Steel & Power and other allied industries.

Proficiency in interpretation of radiographs, Magnetic particle inspection, Ultrasonic examination, Liquid Penetrant Testing, Welding & Inspection

Conversant with SMAW, SAW, GTAW, FCAW, GMAW welding processes & welding of Carbon steel, Alloy steel, S.S, Al, 9%Ni & 36% Ni.

Active co ordination with client, design centre, contractor for various aspect of project.

Daily updating of MDR for design drawing, ITP, data sheet,

Monitoring and control of issuance and closure of NCR.

Audit of internal surveyors and also project audit.

Technical skills:

Mechanical, Electrical & chemical plant equipment, LNG mobile & Tanks,Piping & cross country pipeline and Onshore and offshore installation, Utility Tanks fabrication,Construction & Supervision and Inspection.

Pipeline and Piping Construction Supervision and Inspection

Supply Chain and Vendor Quality Management

LNG Tanks, Utility Tanks Construction & Supervision, Pre-commissioning

Welding Supervision and Inspection

Quality Auditing/ Supply Chain Management/ Assurance, Quality Control

Inspection/NDT RT, MPT, DPT, UT and VT

Managing Self/Use of Expertise/ HSE

Coating Supervision and Inspection

PROJECT / Service Summary

Bureau Veritas:

Current Project : Yamal LNG.

The Yamal LNG plant is to commercialize gas from the South Tambey field in the Yamal Peninsula. The project development and operating company YAMAL LNG is constituted of Novatek (60%) Total (20%) and CNPC (20%). The total capital expenditure of 29 billion US Dollars to the creation of local infrastructures: airport, harbor, roads, export facilities, the Liquefaction plant and LNG Storage capacities Total capacity of 17 MTPA LNG .

Description of duties:

Here BV as a 2nd party,myself duty Weld and NDE Lead involves all Weld activities including coordination with client, as per RFI, conduction daily project target meetings, maintaining MDR, surveillance activities, issuance of NCR,daily report, and weekly reports. Reviewed/ approved vendor QAPs & other quality related procedures like NDT, WPS, PQR, ITP & other docs etc.. Prepared NDT matrix for different weld materials and different NDT procedures.

Project : Shell frame work Inspection & Project service agreement, Worldwide - ( EPC contract )

Project : Chevron frame work Inspection & Project service agreement, Worldwide - ( EPC contract ).

Project consist two Jackets and Topside,pipelines, piping and associated equipments - 12000 tonnes.

Project : Dung Quat LPG Terminal Project( EPC contract )

Owner : Petro Vietnam Gas Corporation.

Description of duties:

• Working as Integrity Assurance – QA Manager

• Ensuring:

Supply Chain Management Technical Integrity Assurance using appropriate codes & standards and assurance processes to prevent likelihood of and to minimize consequences of catastrophic release of hazardous materials / major structure failures

Product/ services conformance to the Project technical (CPC) requirements/ standards

Functioned an Independent Assurance Team player with Project Quality Assurance &Construction Supervision Control Team to bridge communication gaps

Handled PMC & EPC Contractor’s for pipeline and Pump Stations (Upgrade and new construction) and managing the relationship with key stakeholders

Assisted with technical guidance to local employees and other functional departments for project quality activities

Liaised planning & maintaining budgets for the Technical Supervision (Bureau Varitas/ Intertek (Formerly Moody

International). Developing methods and tools to cost control and to remain within budget

• Identified& issued:

o NCR and corrective Action follow-ups

o Key areas of best opportunities to apply the RCA & CA (Root Cause Analysis & Corrective Action) process and

Document effectiveness of implemented changes

• Steered preventive measures to avoid reoccurrence of Non Conformity. Update & maintain Key Performance Indicator’s according to the Management System .

Administered:

Contractor's / PMC's audit performance, Number of CAR's Issued (during Audit), their closure follow up status/ their closure follow up actions being taken/ issue of Audit reports and pushing for the necessary in time closure.

Number of NCR's Issued, their closure follow up status/ their closure follow up actions being taken and pushing for the necessary in time closure, while being in touch with the Technical Data Management control team members

• Having updated information through weekly construction progress meeting notes and weekly QA/QC progress meeting notes, so as to enable project head office to have a feedback point, in case of any need arise

• Reviewed / approved vendor QAPs & other quality related procedures like NDT, WPS, PQR, ITP & other docs etc.

• Performed:

Inspection at vendor’s premises for witnessing stage wise manufacturing inspection.

Checks on Designs, Layouts and drawings for their Quality levels. Construction Management for Projects, Pre

Tendering from FEED till final Closure of Contract

Project : Ca Mau Gas Power & Fertilizer plant-Petro Vietnam( EPC contract )

Owner : PVN

Description of duties:

Ca Mau Gas Power & Fertilizer plant is large scale project, Capacity of the plant: 1350 Tpd Ammonia & Urea- 2200Tpd .Consultant of project: SNC Lavalin, Canada. Licensor for Ammonia: Halder Topsoe – Denmark. Licensor for Urea: Snamprogetti: Licensor for Granulation: Toyo Engineering, Japan. Value of the project is 900 million dollar.

In general, dealing with complex and challenging technical issues, -

To manage the construction of new projects work.

-Managing the team of construction engineer and others.

Cordinate worldwide inspection BV offices and vendor for inspection .

-Meeting with the clients and taking new projects by explaining them about the company.

-Responsible for completion of the project within time limit.

-Responsible for quality management of the work.

-To check that during project all the legal policies are being followed.

-To inspect the side and update to client accordingly.

-Responsible for participating in bids.

-Taking care of all the documents related formalities.

-Responsible for invoicing and collecting the payments.

-To manage the group of people which include engineers, designers, and others..

Totally handling 34 surveyors.

Project : Nghi Son Refinery is the second planned oil refinery in Vietnam. It would be located about 200 kilometres (120 mi) south

of Hanoi inTinh Gia District of Thanh Hóa Province..

The refinery is designed and built by a syndicate of EPC contractors including JGC Corporation and Chiyoda Corporation from Japan, GS Engineering & Construction Corporation and SK Engineering & Construction Co. from South Korea, Technip from France and Malaysia's Technip Geoproduction..

Nghi Son refinery would have a designed capacity of 10 million tons of crude oil per year with possibility to increase the capacity to 20 million tons. It is expected to cost US$9 billion.[2] The refinery project will also include petrochemical complex, energy facilities, pipeline and storage systems. In addition to LPG, unleaded gasoline, kerosene, jet fuel, diesel and FO, the refinery is projected to produce bitumen, propylene and BTX as a raw material for the petrochemical industry.The refinery will be supplied with crude oil imports from Kuwait..

Description of duties:

Preparing piping general arrangement drawings, piping, valve, fittings data sheets, specifications and MTO

• Coordinating the activity of draftsmen for the execution of the drawings

• Preparing isometrics, support drawings, support lists, requisitions and related cost estimates

• Carrying out simplified stress analysis calculations and checks

• Reading and interpreting facility engineering drawings and designs in order to make necessary modifications or recommendations

• Interfacing with procurement department, project and construction sections for engineering related issues

• Reviewing and approving mechanical engineering deliverables received from third parties

• Reviewing design to ensure development in line with pre-project plans and statement of requirements

• Defining, organizing, managing and controlling proper achievement of tendering process of construction projects, from notification of assignment to contract award.

Velosi Certification Services:

Project : Cross country pipeline, CJPL Spur line( EPC contract )-48”pipeline, API 5L.

Owner : GAIL Ltd

Description of duties:

In general, GAIL pipeline is large scale project, with complex and challenging technical issues, various equipment procurements worldwide, inspection and installation of various types of process equipment in Oil & Gas, etc .Successfully subsea pipe-12” laying completed .Successfully subsea pipe laying & Jacket installation completed.

Role:

• Functioned as QA/ QC Manager cum Lead Auditor

• Led preparation of WPS & Qualification of welding procedures (PQR). Welders training and Qualification as per project specifications and ROK requirements

• Coordinated with electrical, mechanical, instrumentation, telecommunication, fire &Gas, civil and construction departments for smooth operations

• Conducted technical / management audits as well as internal audits at various project locations for compliance of ISO

9001:2008 and maintained records of audit

• Ensured adherence to the integrated annual audit plans

• Reviewed/ approved vendor QAPs & other quality related procedures like NDT, WPS, PQR, ITP & other docs etc.

• Prepared NDT matrix for different weld materials and different NDT procedures.

• Involved in:

Carrying out inspection at vendor’s premises for witnessing Valve seat and body tests as per API 6D.

Checking designs, layouts and drawings for their Quality levels. Construction Management for Projects, Pre Tendering from FEED till final closure of contract

Ensuring that all relevant quality standards, programmes, procedures and specifications are complied and are implemented in accordance with the terms of the contract by internal QMS audits and technical audits.

Preparing program/ schedule for Quality planning, Quality Assurance & Quality control.

Coordinating with project team for Q.C Procedures/ Method Statements and Inspection and Test plans

Identifying & issuing NCR and corrective Action follow-up. Preventive measures to avoid reoccurrence of the Non

Conformity. Update & maintain Key Performance Indicator’s according to the Management System.

Project : Cross country pipeline, VDPL Spur line( EPC contract )-48”pipeline, API 5L.

Owner : GAIL Ltd

Description of duties:

Served as an overall In-Charge for the Quality management at all pipeline projects in Qatar.

Reviewed / got approval of vendor QAPs & other quality related procedures like NDT, WPS, PQR, ITP and other documents etc. Preparation and submission of final documentation

Ensured quality control of Pipeline, Block Valve Stations, and station piping. Experienced with the HDD (Horizontal

directional drilling) works

Conducted technical and management & as internal audits at various project locations for compliance of ISO 9001:2008 and maintaining records of audit and adherence to the integrated annual audit plans

Identified & resolved problematic areas

Looked after:Construction management for Projects, Pre Tendering from FEED till final Closure of Contract. Construction for various diameter pipeline projects with 3LPE and FBE bonded pipelines

Mechanical Clearance for hydro test and preparation of the punch list.

Reviews& approval of documentation of contractors and suggesting modifications and final acceptance on behalf of the clients

o Conducted meeting with Clients for Business Development. Technical and Techno Commercial Discussions with

Clients EPC Pipeline Construction Projects. Flow Lines Maintenance

Co-ordination & regular monitoring inspection activities along with projects Consultants and Inspection authorities as per approved QAP / ITP and with Third Party Inspections and Clients i.e. VELSOI and Qatar Petroleum

Ensured that all the project related documents are being maintained and archived according to the project execution plan

Provided input to Estimation and Marketing Dept. for bidding of new projects e.g. preparing Proposed procedures for

Welding / Construction/ WPS, Consumption of Electrodes, etc.

.Germanisher Lloyd Ind Services, GmbH:

Project : Cairn India (CIL), a subsidiary of UK-based Cairn Energy, started production of oil from its

Mangala oilfield in Barmer district of Rajasthan ( EPC contract ), Client:Crain & ONGC..

The Mangala oilfield is estimated to have 1.1 billion barrels and recoverable reserves of 256-380 million barrels. An additional 100 million barrels can be produced using enhanced oil recovery techniques. The initial oil capacity of the Rajasthan field is 30,000bpd."Construction and Fabrication at Kutch Shipyard.

Oil from the Mangala oilfield is transported to Mangalore Refinery and Petrochemicals (MRPL), Indian Oil Corporation (IOC) and Hindustan Petroleum Corporation (HPCL), who were nominated by the Government of India (GoI). Initial output from the field was transported through trucks. Full output requires the completion of a 670km export pipeline.Construction work carried out at the Mangala oilfield included the Mangala Processing Terminal (MPT), laying a 670km pipeline from MPT to the Gujarat coast and building heating stations. The heat source for the MPT will be steam generated by five 115t per hour boilers.

In general, dealing with complex and challenging technical issues, Project management issues, Design issues, Daily operational activities, Monitored &Updated regularly project construction activities, scheduling of activities Inspections for daily project site with installation of various types of process equipment & Worldwide shop inspection various equipment procurements worldwide, Approval of procedures/ITP/QAP for fabrication, construction, inspection, hse, operation of the plant, stage wise issuing project completion certificate, issuing Weekly and monthly report of the project to client, maintained master control of documents register,coordinate with Regional design team in Kuala lampur for design drawing & onsite design discrepancies, QA/QC . Successfully commissioned.