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Mechanical Engineering Manufacturing

Location:
United States
Posted:
February 29, 2016

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Resume:

EZHIL NAMBI.V.A

Email Id: actqot@r.postjobfree.com Phone: 248-***-****

**** ********** **, **** *****, MI-48359.

CAREER PROFILE:

A mechanical engineer professional with 4 years technical experience seeking challenging opportunity to work for a renowned organization to enhance my knowledge and technical skills by which I can perform at my fullest towards the growth of the company.

ENGINEERING SKILLS:

Product Development and Manufacturing Technology

Tooling Design and Checking Fixtures Design.

Geometric Tolerance and Dimensioning.

Manufacturing Process, Manufacturing methods and procedures, Process Planning, Process Layout, Material and Information Flow Mapping, Quality Control, and CMM.

Design FMEA, DVP&R, Six Sigma & Lean Manufacturing.

Project Management, Team Management and Team worker.

Software Skills:

CATIA V5(Part modeling, Assembly, Generative Shape Design, Stress Analysis, Detailing)

HyperMesh 12-(FEA Structural analysis (Modal, Linear, NonLinear etc.) Optimization (size, shape, topology, topography)

Uni-graphics Nx8.5, Solid-works 2013 (Part modelling and Assembly), Autocad 2013 (Detailing), Team Center, etc.

Microsoft Office (Word, Excel, Power point, Outlook).

EDUCATION:

Master of Science in Mechanical Engineering – Wayne State University. May 2016

Bachelor of Technology in Mechanical Engineering - SRM University, Chennai Feb 2012

Diploma in Mechanical Engineering- Panimalar Polytechnic College - Chennai June 2009

ENGINEERING EXPERIENCE:

Masters Project:

Current Project- Advanced Manufacturing Material Forming – Shape deformation of a High Tensile Steel. Fall 2015

Perform Uni-axial and Bi-axial testing on a piece of metal specimen with 2D & 3D Digital Image Correlation using Matlab Solver and also study the microstructure before and after the analysis using a 3D Laser Microscope. Material Used – DP980.

Size and Topology optimization of a Bicycle frame using Hyper-mesh- Inspire 2015 Spring 2015

Perform Different kinds of optimization like Size optimization, Topology optimization, Shape optimization and Topography optimization to come up with the better design, less weight without compromising the performance of the bike. Analysis was done using Hypermesh2012 (Optistruct). The CAD design after Analysis was processed using Unigraphics Nx 10.

Shape optimization of a bracket using Inspire- Company (American Axles Manufacturing Corp.) Spring 2015

Perform Shape optimization on a clamping bracket Using Inspiron 2015 and the after analysis CAD was developed Using Unigraphics Nx 10. A better shape was created with the same amount of stress and displacement but with reduced material.

Fracture mechanics Crack Analysis using CAE (Hyper-mesh &Abacus) Win 2015

Crack analysis was performed using Hypersmesh2012 and Abacus 6.14 the material properties were studied and the results were compared.

Project Engineer- @ JDG TECHNOCRAFTS. Feb 2012–Dec 2014

Product Development, Tool Design & Manufacturing:

Software Used – Catia V5, Solidworks 2010, Teamcenter...

Responsible for Tool design & Checking fixture design of door Sash Assembly and Outer Panel for OEMs according to the requirement of customers. Analyze the components to ensure manufacturing feasibility.

Create PowerPoint presentations for manufacturing feasibility check, time line manufacturing and other technical issues, presenting in meeting with OEM for better outcome of the project.

Design and develop new Engineering Prototype, product testing and evaluation.

Conduct virtual studies, assessments at program sync points and as needed throughout development process to ensure an efficient manufactural design.

Managed various phases of Design and Manufacturing of products, components, parts, assemblies and subassemblies, including drafting, dimensioning, tolerance, prototyping and documenting results.

Design Press Tools and checking fixtures for components like Front & Rear Fender, Steering Bracket and other parts of BIW.

Monitor Trial Run, Quality inspect, Inspect CMM (Probe Testing and Laser Testing), Prepare inspection Report, Fine tuning of stamping tool.

Follow up with the vendors and assist them if they have any doubts in drawings or tolerance.

Provide Manufacturing guidelines and instructions of checking fixtures in-house as well as to the vendors if the job is being outsourced.

Meetings with customer &clients to demo the model/design created, and work closely to accommodate any changes during the process.

Installing the tools at stamping units of OEM, trial run and finalizing the tool calibration and tolerance as requested by the OEM’s.

Material Management, creating Bill of materials, material inbound & outbound monitoring etc.

Checking and correcting the drawings of components of a machine before it is delivered for manufacturing.

Testing using statistical tools (Lean, Six Sigma, etc.) to troubleshoot and resolve problems.

Involved in providing optimum design at minimum cost in order to be competitive in the market.

Reworking or old tools, Updating tools to current production techniques and improvising the design, altering the tool according to the change and requirements of OEM.

Projects Done: Design, Manufacturing, Quality Inspection, Trial and Error correction & Inspection by CMM.

Mahindra S101 Door and Sash assembly Piercing, Trimming, Bending, Forming, Stamping, Hemming tools and Checking Fixture, Product launch Trial and correction in the OEM plant.

Mahindra S301 Door and Sash assembly Piercing, Trimming, Bending, Forming, Stamping, Hemming tools and Checking Fixture, Product launch Trial and correction in the OEM plant.

Mahindra S102 Manufacturing Feasibility check, Door sash run channel Prototyping Tools.

Hyundai Steering Bracket Piercing, Trimming, Stamping tools and Checking Fixture.

Ford Exhaust Clamping Brackets Stamping with automatic feeder mechanism, forming tool and checking fixture.

Exhaust Hydro-Forming Die for supplier KV.EndTech Machineries.

Royal Enfield Motor Cycle Front and Rear fender Stamping and Forming tool. Etc...

Intern: COMBAT VEHICLES RESEARCH DEVELOPMENT & ESTABLISTMENT [CVRDE] June 2011

Up to date research & study of defense equipment’s, armored vehicles & machineries.

Heavy Armored Tanks and Vehicles, Implementation of Twin Turbo Heavy duty Engines, air exhaust systems preheating and performance exhausts, installation of new stimulator units of tanks.

Intern: SKOL Breweries Pondicherry May 2010

Experience Gained: Knowledge about the machines used in manufacturing, simulation and stress analysis of bottle washer, filling unit, pasteurization unit & fire tube boiler, industrial management etc.

Intern: Tube products of India, Chennai. April 2009

Experience Gained: Machine handling, quality analysis, maintenance types and schedules, production process and quality checks. Create Maintenance Schedule, Attend break downs etc.

Under-Graduate Projects:

Abrasive blasting Rust removing machine- Nov 2011

Mini multi terrain vehicle (a vehicle that could move all type of terrain and road) March 2010

Universal tapping machine (A small scale industrial machine) Nov 2008

ADDITIONAL TRANING:

Integrated Engineering Software program on Automobile & Aerospace products development with CAD/CAM/CAE (IES-PAAP-CAD) - Central Institute of Plastic Engineering Technology (CIPET) – Chennai-(Catia V5, Unigraphics Nx8.5, Creo…) Jan 2013 - June 2013

Hyper-Mesh & Hyper-View Introduction – Altair Troy MI June 2015

Reference can be provided upon request:



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