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Engineer Maintenance

February 28, 2016

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Balaji Pralhadrao Pampatwar

Flat No ***, Building No D-18,

Sara city, near Govt. school,

Kharabwadi, Taluqa Khed,

Dist - Pune

Contact No. 762*******; 976-***-****.

Qualification: - Diploma in Mechanical Engineering. (Mumbai Board, in 2002)

Career Summary

Mechanical Engineer with vibrant performance, driven professionally & 13 years of solid multi product experience in large MNC, EOU, OEM and Indian organizations.

Presently heading (Manufacturing, Maintenance, Quality & Safety) in manufacturing company & reporting to GM-Manufacturing Head & GM Operations.

Action oriented with excellent track record of success in achieving operation excellence, quality excellence and improving P/Q/C/D/S/M performance to world-class level.

Responsible for new projects planning, budgeting, equipment selection, procurement, execution & commissioning in time.

Managing & developing Accident free culture.

A creative thicker, luminary, problem solver, decision maker, work effectively both as a team member and independently, positive attitude committed to excellence & thinking “win-win” strategy.

Able to manage entire manufacturing process like, cnc turning, traub, cutting, automatic lathe, drilling, broaching, vibratory, punching, numbering, thread rolling, burnisging, grinding, etc..

Familiar with ISO 9001:2000, QMS, EMS & OHSAS standard.

Trained for ‘Internal Auditor” IEHS

Achieved Silver Medal, Best Suggestion and Best Kaizen awards.

Presently working with

5) Walemade locking systems Pvt Ltd, Pune. ( Brand Name – Europa )

The company manufactures international standard locking products, like door lock, shutter lock, night latches, solido 3 ton lock, jimmy proof door lock etc, which have been appreciated in trade fair like the KOLN TRADE FAIR held in Germany.

Designation : - Group leader manufacturing.

Post : - As a Shop In charge.

From : - May 24 2013 to Till Date.

Working as a owner of 2 shops and leading a team of 20 staff and 150 line operators.

Key skill in managing & developing, 5S, Kaizen, Poke yoke.

Motivating by various exercises.

Monitoring day to day manufacturing processes parting, counter boaring, reaming, broaching, drilling, vibratory.

Well settled in problem solving related to Design issues, Quality issues, Maintenance issues to avoid conflicts & delay in production.

Effective communication & smooth execution with cross functional team members (CFT) especially with Quality, Maintenance, Purchase, Design, SCM, Stores & Logistics for arranging required inputs to achieve manufacturing targets.

Production planning & effective controlling of man, machine & materials (3M).

Decide & implement KRA, MAC of the team members.

Overall responsible for factory administration, statutory compliance, legal compliance.

Planning, management & execution of routine, preventive, breakdown, shutdown maintenance and AMC of plant utilities. Evaluating feasibility for the execution of plant modification / expansion / up-gradation & developing plans to implement such projects within budgets.

Track, analysis and improve key maintenance parameters such as asset utilization, maintenance cost, PM compliance, active involvement of team members in 5S & KAIZEN activities

Production planning and execution.

Familier with Inventory control & cost control.

Machines handled

CNC Turning – Throughout knowledge of programming, tooling, setting, trouble shooting etc.

VMC - Knowledge of operating & setting.

Centre less grinding - Throughout knowledge of wheels, tooling, setting, trouble shooting etc.

Also kwon about Drilling, Broaching, Vibratory, SPM’s, Numbering, CNC Drilling, CNC Milling, Manual milling, Burnishing, Thread rolling, Polishing, etc machines.

Familiar With


JH Pillar applies in production.


Kaizen & Poka yoke.

Inventory control.

Cost Reduction.



Baan & JDE ( ERP software )

Poka Yoke.


Very good learner, self motivated with positive attitude.

Strong communication and interpersonal skill.

Result oriented, strong will power and better planning and coordination.

Special Projects

Special project on ‘Elimination of grinding rejection due to chip’ given by TPM guru Mr. Yamaguchi san

Special project on ‘Elimination of grinding rejection – Rough Patch’ given by TPM guru Mr. Yamaguchi san

Special project of Export Components like bus bar, clamps and Electrical accessories dispatched to Spain.


Achieved ‘First Best Kaizen award in ETPL B-23 Chakan, Pune Plant’

Winner of the First runner up “Best Suggestion Award ‘at plant level in Endurance group.

Awarded by Municipal Corporation of Dharmabad by Silver Medal for ‘Distinction’ in S.S.C.

Achieved the best ‘Quality Improvement Circle’ in Vishay Components I Pvt Ltd.

Achieved the Gold Award in the QCFI competition of Kaizens and projects.

Trained for internal auditor of IEHS.

Work Experience

Daily production data feeding in the BAAN / JDE system.

Experience of development of new components on CNC turning m/c.

Preparing charts like Work Instruction,On Job Training check sheet etc

Reduce tool cost by trying new tools.

Planning day to day production to achieve maximum production.

Troubleshooting and solving minor technical problems.

Responsible for suggestion and Kaizen activities.

Implementation of safety audits, 5'S.

Organizing quality circles in department.

Development of operator through multi skill.

Previous Employment Details

4) Vishay Components (I) Pvt Ltd, Pune. This is 100% Export oriented unit, having heavy machines and Special purpose machines.

The company has successfully implemented T.S 16949.

Designation: - As an Engineer E2- Production Dept.

Post : - As a Shop In charge.

From : - May 05 2008 to May 22 2013.

3) Endurance Technologies Pvt Ltd, Suspension Div. Chakan, Pune. The company deals in suspension systems such as Front Fork, Rear shocks of two Wheeler & supplies to Bajaj Auto Chakan.The Company having high volume Machine Shop (CNC VMC, HMC, Centreless Grinding, Drilling and Burnishing), Powder Coating, Electro Plating Lines and 4 Assembly Lines. The company has successfully implemented T.S. & Practicing TPM

Designation : - As an Engineer O1- Production Dept.

Post : - As a Shift Engineer on Piston Rod Line. & Fork Pipe Line

From : - July 2006 to 25 March 2008.

2) Achuk Consultants and Engineers Pvt Ltd Pirangut, Pune

The Company has CNC turning, Drilling & Milling m/c set up & it deals in manufacturing Nozzle Holder Bodies, supplying to MICO Company, Nasik.

Designation : - As a shift Incharge- Production Dept.

From : - March 2006 to July 2006.

1) Abhijay Engineering Works. Waluj, Aurangabad.

The company deals in manufacturing various types of plane Gears, Shafts, Yokes etc & its major customers are Bajaj Auto Ltd., Ashok Layland Ltd. & Mahindra & Mahindra Thane.

Designation : - As an Engineer- Production Dept.

From : - August 2002 to March 2006.

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