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Engineer Maintenance

Location:
Chennai, TN, India
Salary:
110000
Posted:
February 28, 2016

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Resume:

CURRICULAM VITAE

N.PRAKASH D.M.E, B.TECH

** ***** ********** ** (Production,Design& Maitenance)

* : actp9f@r.postjobfree.com

(: +91-994******* KALPAKKAM

( : +91-988******* PIN CODE – 603102.

CAREER OBJECTIVES

To serve in an organization which enhances my capabilities and utilize the same in the direction of the company`s goal and there by reaching the peaks of success.

EXPERIENCE PROFILE

PRESENT EMPLOYER : TAFE Access Limited, Hydraulic Pump Division

DEPARTMENT : PRODUCTION & DESIGN

DESIGNATION : SENIOR ENGINEER

PERIOD : AUG 2004 to TILL Date

EXPERIENCE : 11 + YEARS

M/S TAFE Access Limited.

Tractors And Farm Equipment limited (TAFE) is an ”AMALGAMATIONS” group of company and Indian manufacturer of tractors and other farm equipments, having collaboration with MASSEY FERGUSON England. And World’s third largest tractors manufacturer.

The company also manufactures Diesel Engines, Transmission components, Hydraulic Pumps, Panel Instruments, Engineering plastics, Dies and Tools and Batteries. The company annual turnover is above “5,000” Crores.

The Plant manufacturing of Hydraulic Pumps like SCOTCH YOKE PISTON TYPE, RADIAL PISTON TYPE, GEAR TYPE, pumps for all type of tractors, in like TAFE & AGCO DO BRAZIL, JOHN DEER-U.S, and EICHER.

TAFE Access Ltd -HPD is an ISO 9001-2008 certified manufacturing plant.

PREVIOUS EMPLOYER : LARSEN & TOUBRO (L&T),

DEPARTMENT : DESIGN

DESIGNATION : DRAFTSMAN

PERIOD : JUNE 2003 to JULY 2004

FLEXLIBILITY & STRENGTH

TPM, PPAP, PPT, SPC, 7QC, FMEA, 5S

Assembly section & Final Testing section & Machine shop handling

Good Engineering Process knowledge.

Knowledge in SAP

New product development

CNC maintenance.

Hydraulic system & pneumatic system

New developing knowledge.

Man management power.

Good Knowledge in control valve & safety valve.

TPM and KAIZENS .

Flexibility with changing environment & A good team player

Cost reduction

Hard working and quick learning.

To reduce cost in COPQ

To reduce cost in MOS

ROLES AND RESPONSIBILITIES

At TAFE Access Limited. ( Engineer)

Assembly & Testing engineer & problem solving.

Production Planning (daily, weekly & monthly).

Machine shop handling (15 CNC machines)

TAFE (Massey Ferguson) Tractor assembly.

New product development

Good process Knowledge in control valves & safety valves.

Cycle time Reduction to be carried for improve productivity

Cross-functional team member of Zero defect manufacturing in Production

Tool cost reduction by 5% for every year

Improving the process capability, developing and sustaining it through conceptual approach

Assembly automation and improvement process.

Capable of achieving OEE through team effort

Responsible for the “SAFTY” of work place.

Responsible for ‘PRODUCTIVITY” Assembly & Testing.

Trouble shooting during Production

Daily review the plan Vs Achievement

Daily monitor the In process rejection & reduce to the target level

Handling of manpower around 120 technicians

Implementing corrective action to minimize down time Against TPM Losses

Maintain housekeeping through implementation of 5’s

Doing KAIZEN & Motivate employee to participate in suggestions and kaizen scheme

ROLL PLAY & EXPERIENCE

At TAFE Access Limited. ( Engineer)

TAFE (Massey Ferguson) rear axle Tractor assembly.

Hydraulic Pumps Assembly & Testing.

Machine shop handling (15 CNC MACHINES)

R & D in hydraulic pumps & R & D in new development project.

Designing in hydraulic pumps.

Drafting of 2D & 3D drawings.

Production planning.

Production planning (daily, weekly &monthly).

Reduced customer rejection ( achieved 214PPM)

Maintaining ISO documentation works.

Designing of new development projects.

Developing new automation projects.

Total control of Hydraulic Pumps Assembly.

Total control of Hydraulics PLC Testing’s.

Working knowledge in SAP.

Designing of tools & fixtures.

Maintaining Rexroth, Bosch, Vickers & Polyhydran (pumps & valves).

Maintaining ATLAS COPCO nut runners (electrical & pneumatic tools).

Maintaining Hydraulic (PLC controlling) Machines.

Attend Hydraulic Maintenance.

Attend Pneumatic Maintenance.

Maintaining CNC automatic number punching machine (MARKS PRYOR).

CNC Machines tool changing & offset changing.

Maintaining Honing Machines.

Maintaining General machines & High pressure Washing machines.

Doing Purchasing works.

ROLL PLAY & EXPERIENCE

At TAFE Access Limited. ( Engineer)

To make more than 70 models (AXAIL piston Type) Hydraulic pumps (Assembly & Testing). AGCO DO BRAZIL & Export to all over the World.

To make (JOHN DEER-U.S.A) Radial piston pump (Assembly & Testing).

To make GEAR pump ( EICHER) (Assembly & Testing).

R & D in hydraulic pumps.

To Prepare designing in 2D and 3D drawings for fixtures and Tools.

Maintenance of Rexroth, Bosch, and Vickers & Polyhydran pumps.

Maintenance of Rexroth, Bosch, Vickers & Polyhydran valves.

Maintaining ATLAS COPCO nut runners (electrical & pneumatic tools).

To attend all type Hydraulics Maintenance.

To attend all type Pneumatic Maintenance.

Attend basic electrical Maintenance.

To Prepare Operation Standards, Working Instructions, Process Standards, Process flowcharts in Hydraulics pump Assembly, Testing and CNC Machine Shop.

Inspection of incoming raw materials.

KAIZENS and MEP Improvement activities in production areas.

Introduce new POKE YOKE.

To attend CNC Maintenance.

Indirect material Stock maintaining & purchasing.

To reduce cost in COPQ

To reduce cost in MOS

MAJOR ACHIEVEMENTS

To reduce pump rejection at customer in domestic supplies and export supplies. (Reduced from 5535 to 214 PPM.)

Introduce new POKE YOKE‘s to reduce customer rejection.

To improve first pass yield of pumps at final rig testing. (FPY sustained at 78.2 % to 99.7 %.)

To achieve targeted production (Assembly & Testing). Production increased 330per day TO 620per day.

To reduce COPQ cost

To reduce MOS cost

To reduce 9% cost reduction per pump.

MACHINES & TOOLS HANDLING

Hydraulic PLC controlling Testing machines.

Handling more than 16 CNC machines

Pneumatic & Hydraulic PLC controlling Testing machines

ATLAS COPCO (Sweden make) nut runners electrical tools.

ATLAS COPCO (Sweden make) nut runners pneumatic tools.

CNC automatic number punching machine (MARKS PRYOR) England make.

CNC vertical Machining centers.

CNC horizontal Machining centers

Honing machines.

High pressure washing machines

Hydraulic press.

Electro chemical de burring machines

Coining machines.

Radial drilling machines

Bearing pressing presses

Tools grinding machines

General machines

PREVIOUS EMPLOYER

LARSEN & TOUBRO (L&T) ( Draftsman)

ROLES AND RESPONSIBILITIES

Drafting machine drawing.

Drafting pipelines drawing.

Drafting general 2D & 3D drawings.

Designing new development drawing.

ACADEMIC QUALIFICATION

Secondary School Leaving Certificate (SSLC) Board:

Board: State Board (March 2000)

School: Sri Ramakrishna matriculation higher secondary school

DIPLOMA in Mechanical Engineering

(FIRST CLASS WITH HONOURS)

Period: 2001 June-2003 April

University: State Board of technical education & training Tamilnadu

Bachelor of Technology in Mechanical Engineering

Period: 2007 - 2010

University: Karnataka open university (KNOU)

SOFTWARE KNOWLEDGE & COMPUTER SKILLS

Design Software : Auto cad

Pro-E

Mechanical desktop

CADD

Application Software : SAP

MS Office

Photo Shop.

Computer : Literate in PC & Laptop ( Internet, email

Software Installation, Typing,

& File Maintenance, good knowledge of internet

Related communication).

Operating System : Windows OS, Vista OS, Windows 7, Windows 8

Technical : Computer hardware Maintenance & servicing

PERSONAL PARTICULARS

N.PRAKASH D.M.E, B.TECH

Father’s name : N.Nagarathinam

Date of Birth : 19-08-1983

Gender : Male

Nationality : Indian

Passport no : F7671436

Marital Status : Single

Languages known : Tamil, English & Hindi

Permanent Address : NO 15, LATTUR PALAYAM,

VITTILAPURAM (POST),

KALPAKKAM (VIA)

KANCHEEPURAM-Dt,

TAMILNADU,INDIA.

PIN CODE – 603102.

Ph: 994*******.

Current C.T.C : 5.1 LAC

DECLARATION

I hereby confirm that the information given above is true to the best of my

Knowledge and belief.

Date : 27.02.2016 Sincerely,

Place: kalpakkam

(N.PRAKASH)

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