STEPHANE L. MARCEAU

**** ********* ***** ****** *****, MI. 48473 810-***-**** actnxd@r.postjobfree.com OBJECTIVE

To provide top quality service as a Mechanical Engineer SKI LLS PROFILE

- Mechanical Engineering Degree

- 15 years’ experience, 10+ years’ experience with 3D CAD software

- Certified in SolidWorks, Unigraphics, Catia and the use of AutoCAD

- Experienced in Arras Innovator, AS-400, SparCon3D and AutoWeb Team Center

- Designed multiple award winning automotive emission controls business platforms from “cradle to grave” for General Motors

- Recognized by DOE (Department of Energy) designed, developed and produced a none membrane Alkaline 5kW Hydrogen Fuel Cell

- Proficient with Microsoft Office applications, including Word, Excel, and PowerPoint. EMPLOYMENT HISTORY

Spartan Motors – Charlotte, MI.

Mechanical Design Engineer - Body & Cab Group (November 2015 – Present)

- Implement, integrate and designed 3 new ERV (Emergency Response Vehicle) under the projected target date

- Generate viable design concepts based on direct guidance within management and customers request

- Evaluate general packaging studies and performance requirements within the group

- Create complex 3-D models, assemblies, and detail drawings using Spartan Engineering design software. Components included storage compartment, ROM doors, interior shelf, ladder storage, catwalks, water bed tank and routing complete systems for pumps, water lines and discharge.

- Maintenance accuracy of engineering bill-of-materials (BOM)

- Work with cross functional team, including internal and external stakeholders as necessary (e.g. operations, suppliers, customers, etc.)

- Certified Sheet Metal Design Class with Solidworks BASF Catalyst Division / Ovonic Battery Co. – Rochester Hills, MI. Research Engineer - NiMH Battery Group (January 2013 – July 2015)

- Assisted scientist conducting experiments associated with NiMH (nickel–metal hydride) and Li-ion (lithium-ion) battery technology

- Institute and implement multiple cost saving designs while retrofitting existing plant for new processes with SolidWorks

- Improved process flow significantly by developing new wash system and reducing waste cost.

- Implemented wet pasting process both anode & cathode electrodes increasing capability over dry electrodes

- Immensely scaled up the manufacturing process from 100 to 1000 metric tons of pre-cursor powdered material within 1 calendar year and varying plant layout

- Responsible for improvising several coin cell battery fabrication with significant tooling cost reduction

- Designed multiple test fixtures and equipment as needed for research and pilot plant

- Engineered, designed and develop multiple lab line reactors for upcoming business proposal Product Design Engineer - NiMH Hydrogen Fuel Cell Group (March 2007 – December 2012)

- Designed and built Hydrogen Fuel Cell systems with focus on component selection and packaging with Solidworks

- Participated in weekly design reviews for current projects and upcoming workloads

- Performed flow studies in the lab to optimize (kW/hr) output of the fuel cell

- Incorporated new stack designs which increased specific power more than 150%

- Incrementally scaled up Alkaline Hydrogen Fuel Cell technology from 500W to 5Kw without precious metals operating at ambient temperature

- Implemented laser welding technology and plastic over molding methods demonstrating a leak free stack

- Designed and integrated hydrogen fuel cell power, prototype equipment for US Military & Government

- Led all CAD modeling and BOM activities as prototypes were incrementally scaled up over several generations

- Instituted Hydrogen Fuel Cells compact designs for telecom communications back up power Bosal International of North America – Ann Arbor, MI. Product Design Engineer (December 2001 – March 2007)

- Designed multiple award winning business of emission control systems for General Motors with UGNX

- Participated in weekly design reviews for current projects and upcoming workloads

- Responsible creating 3D CAD models for passenger cars and trucks. Component included exhaust manifold, downpipe assemblies, catalytic converters, precise steel tubing, resonator, muffler and exhaust tip, routing complete exhaust systems on multiple platforms

- Create detailed 2D drawing packages of each component and sub-assembly with detailed BOM

- Interface with outside OEM customers for component selection, manufacturing and assembly

- Formulated design packages for both hot and cold end assemblies

- Interact with dynamometer engineers capturing all performance testing and incorporate into design

- Transferred all math data thru the usage of Auto Web for General Motors Burton Industries – Goodrich, MI.

Detail/Design Engineer (October 1997 – December 2001)

- Began as an entry level detailer/designer with AutoCAD, promoted to plant layout + tooling designs

- Create detail 2D drawings tooling design.

- Participated and develop tooling for several automation process applying urethane to all GMT-800 (GMC Trucks) windshield and back window with several cost savings

- Integrated 4-7 simultaneous projects into limited floor space and co-ordinate with relevant parties

- Design and modify equipment for fabricating, building, assembling, and installing components

- Maintain system and product data base by writing computer protocol, procedure and entering data

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